Miller Electric OM-4409 User Manual Page 31
- Page / 102
- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
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OM-4409 Page 27
5-7. Engine/Compressor Prestart Checks
Check all engine/compressor fluids
daily.
Engine must be cold and on a level surface.
Unit is shipped with 20W break-in oil. The
automatic shutdown system stops engine if
oil pressure is too low or coolant tempera-
ture is too high.
This unit has a low oil pressure shut-
down switch. However, some condi-
tions may cause engine damage before
the engine shuts down. Check oil level
often and do not use the oil pressure
shutdown system to monitor oil level.
Follow run-in procedure in engine manual.
If unburned fuel and oil collect in exhaust
pipe during run-in, see Section 14.
Fuel
NOTICE − Do not use gasoline. Gasoline
will damage engine.
Add fresh diesel fuel before starting to pre-
vent air from entering the fuel system (see
engine maintenance label for fuel specifica-
tions). Leave filler neck empty to allow room
for expansion.
Engine stops if fuel level is low on units with
low fuel shutdown option. Do not run out of
fuel or air may enter fuel system and cause
starting problems. See engine manual to
bleed air from fuel system.
Engine Oil
After fueling, check oil with unit on level sur-
face. If oil is not up to full mark on dipstick,
add oil (see maintenance label for engine oil
specifications).
Compressor Oil
1 Compressor Oil Level Indicator (On
Tank)
Check oil with unit on level surface. Add oil
if oil is not up to full mark on indicator (see
maintenance label for oil specifications).
Cold Weather Starting
To improve cold weather starting:
Use Starting Aid switch (see Section
6-1).
Keep battery in good condition. Store
battery in warm area.
Use fuel formulated for cold weather
(diesel fuel can gel in cold weather).
Contact local fuel supplier for fuel in-
formation.
Use correct grade oil for cold weather
(see Section 9-1).
Full
803 228
Diesel
Full
Full
1
Too
Low
Too
High
Engine Oil
Compressor
Oil
- Big Blue Air Pak 1
- From Miller to You 2
- TABLE OF CONTENTS 3
- 1-1. Symbol Usage 5
- 1-2. Arc Welding Hazards 5
- Medical Devices 6
- 1-3. Engine Hazards 7
- 1-4. Compressed Air Hazards 7
- 1-8. EMF Information 9
- UTILISATION 10
- LE CARBURANT MOTEUR peut prov 12
- 2-8. Information EMF 15
- SECTION 3 − DEFINITIONS 16
- SECTION 4 − SPECIFICATIONS 17
- Work like a Pro! 18
- C. MIG Mode 19
- A. DC Stick Mode 19
- B. AC Stick Mode (Optional) 19
- 4-6. TIG Volt-Ampere Curves 20
- 4-7. Fuel Consumption 21
- AC AMPERES 23
- OM-4409 Page 21 25
- SECTION 5 − INSTALLATION 26
- ! Do not weld on base. Weld 27
- ! Do not mount unit by sup 27
- ! Do not use flexible mounts 27
- Be sure to tighten rain cap 28
- Over 80,000 trained 30
- Start Your Professional 30
- Welding Career Now! 30
- ! Stop engine 32
- ! Turn off power before 33
- ! Do not use worn, dam 33
- 803 229 / 217 356-A 36
- 6-3. Process/Contactor Switch 38
- Generator power is not af 40
- ! Close panel opening 41
- ! Close panel 41
- 8-1. Battery Charge Controls 43
- 8-5. Jump Starting Procedure 46
- 9-1. Engine Maintenance Label 47
- Ref. 206 467 49
- ! Stop engine and let cool 51
- 9-6. Adjusting Engine Speed 52
- OM-4409 Page 51 55
- SECTION 11 − TROUBLESHOOTING 61
- B. Standard Generator Power 62
- C. Optional AC Power Plant 62
- D. Engine 63
- E. Air Compressor 64
- F. Optional Battery Charging 64
- OM-4409 Page 61 65
- SECTION 13 − CIRCUIT DIAGRAM 66
- OM-4409 Page 63 67
- SECTION 14 − RUN-IN PROCEDURE 68
- ! Do not touch hot exhaust 69
- ! Keep exhaust and pipe away 69
- Gauge Pressure (psi) 71
- 70-90 P.S.I.G 72
- 16-1. Selecting Equipment 73
- Electrically bond generator 73
- ! Ground generator to system 74
- ! Also see AWS Safety & 74
- Ref. ST-800 396-A / S-0625 77
- Customer-supplied equipment 78
- FOR DC OR AC WELDING 80
- 18-1. Positioning The Torch 81
- ST-162 002-B 82
- ST-162 003 / S-0792 83
- SECTION 19 − PARTS LIST 84
- OM-4409 Page 82 86
- OM-4409 Page 83 87
- OM-4409 Page 84 88
- OM-4409 Page 85 89
- 803 325-D 90
- OM-4409 Page 87 91
- Hardware is common and 92
- OM-4409 Page 89 93
- OM-4409 Page 90 94
- OM-4409 Page 92 96
- OM-4409 Page 95 99
- OM-4409 Page 96 100
- Effective January 1, 2007 101
- For Service 102
- Owner’s Record 102
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