Miller Electric OM-4409 manuals

Miller electric OM-4409 User Manual (102 pages)

Brand: Miller-electric | Category: Welding System | Size: 5.76 MB |

English

French

Table of contents

Big Blue Air Pak

1

From Miller to You

2

TABLE OF CONTENTS

3

1-1. Symbol Usage

5

1-2. Arc Welding Hazards

5

Medical Devices

6

1-3. Engine Hazards

7

1-4. Compressed Air Hazards

7

1-8. EMF Information

9

UTILISATION

10

LE CARBURANT MOTEUR peut prov

12

2-8. Information EMF

15

SECTION 3 − DEFINITIONS

16

SECTION 4 − SPECIFICATIONS

17

Work like a Pro!

18

C. MIG Mode

19

A. DC Stick Mode

19

B. AC Stick Mode (Optional)

19

4-6. TIG Volt-Ampere Curves

20

4-7. Fuel Consumption

21

AC AMPERES

23

OM-4409 Page 21

25

SECTION 5 − INSTALLATION

26

! Do not weld on base. Weld

27

! Do not mount unit by sup

27

! Do not use flexible mounts

27

 Be sure to tighten rain cap

28

Over 80,000 trained

30

Start Your Professional

30

Welding Career Now!

30

! Stop engine

32

! Turn off power before

33

! Do not use worn, dam

33

803 229 / 217 356-A

36

6-3. Process/Contactor Switch

38

 Generator power is not af

40

! Close panel opening

41

! Close panel

41

8-1. Battery Charge Controls

43

8-5. Jump Starting Procedure

46

9-1. Engine Maintenance Label

47

Ref. 206 467

49

! Stop engine and let cool

51

9-6. Adjusting Engine Speed

52

OM-4409 Page 51

55

SECTION 11 − TROUBLESHOOTING

61

B. Standard Generator Power

62

C. Optional AC Power Plant

62

D. Engine

63

E. Air Compressor

64

F. Optional Battery Charging

64

OM-4409 Page 61

65

SECTION 13 − CIRCUIT DIAGRAM

66

OM-4409 Page 63

67

SECTION 14 − RUN-IN PROCEDURE

68

! Do not touch hot exhaust

69

! Keep exhaust and pipe away

69

Gauge Pressure (psi)

71

70-90 P.S.I.G

72

16-1. Selecting Equipment

73

 Electrically bond generator

73

! Ground generator to system

74

! Also see AWS Safety &

74

Ref. ST-800 396-A / S-0625

77

 Customer-supplied equipment

78

FOR DC OR AC WELDING

80

18-1. Positioning The Torch

81

ST-162 002-B

82

ST-162 003 / S-0792

83

SECTION 19 − PARTS LIST

84

OM-4409 Page 82

86

OM-4409 Page 83

87

OM-4409 Page 84

88

OM-4409 Page 85

89

803 325-D

90

OM-4409 Page 87

91

 Hardware is common and

92

OM-4409 Page 89

93

OM-4409 Page 90

94

OM-4409 Page 92

96

OM-4409 Page 95

99

OM-4409 Page 96

100

Effective January 1, 2007

101

For Service

102

Owner’s Record

102

Miller electric OM-4409 Owner's Manual (100 pages)

Brand: Miller-electric | Category: Welding System | Size: 5.41 MB |

English

French

Table of contents

Big Blue Air Pak

1

From Miller to You

2

TABLE OF CONTENTS

3

1-1. Symbol Usage

5

1-2. Arc Welding Hazards

5

1-3. Engine Hazards

6

1-4. Compressed Air Hazards

7

1-8. EMF Information

8

UTILISATION

9

OM-4409 Page 6

10

LE CARBURANT MOTEUR peut pro

11

UNE REMORQUE QUI BASCULE peut

12

SECTION 3 − DEFINITIONS

13

SECTION 4 − SPECIFICATIONS

14

Work like a Pro!

15

C. MIG Mode

16

A. DC Stick Mode

16

B. AC Stick Mode (Optional)

16

4-6. TIG Volt-Ampere Curves

17

4-7. Fuel Consumption

18

AC AMPERES

20

OM-4409 Page 18

22

SECTION 5 − INSTALLATION

23

 Be sure to tighten rain cap

25

5-5. Connecting The Battery

27

S-0007-F

30

OM-4409 Page 29

33

803 229 / 206 467-A

34

6-3. Process/Contactor Switch

36

 Generator power is not af

38

Ref. 197 399 / 802 332-B

39

91 92 93

39

8-1. Battery Charge Controls

41

8-5. Jump Starting Procedure

44

9-1. Engine Maintenance Label

45

Every 1000 h

47

Every 3000 h

47

Every 6000 h / 5 Years

47

803 228 / 803 230

49

9-6. Adjusting Engine Speed

50

803 228

51

OM-4409 Page 49

53

803 228 / 803 229

56

SECTION 11 − TROUBLESHOOTING

59

B. Standard Generator Power

60

C. Optional AC Power Plant

60

D. Engine

61

E. Air Compressor

62

F. Optional Battery Charging

62

OM-4409 Page 59

63

OM-4409 Page 60

64

OM-4409 Page 61

65

SECTION 13 − RUN-IN PROCEDURE

66

Gauge Pressure (psi)

69

70-90 P.S.I.G

70

15-1. Selecting Equipment

71

ST-800 576-B

72

Ref. ST-800 396-A / S-0625

75

TUNGSTEN ELECTRODE

78

Ref. S-0161

79

Ref. S-0161 / Ref. S-0162

79

17-1. Positioning The Torch

80

ST-162 003 / S-0792

81

SECTION 18 − PARTS LIST

82

OM-4409 Page 80

84

OM-4409 Page 81

85

OM-4409 Page 82

86

OM-4409 Page 83

87

803 325-B

88

OM-4409 Page 85

89

 Hardware is common and

90

OM-4409 Page 87

91

OM-4409 Page 88

92

OM-4409 Page 90

94

OM-4409 Page 93

97

OM-4409 Page 94

98

Effective January 1, 2004

99

For Service

100

Owner’s Record

100

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