Miller Electric DS-64M Swingarc Specifications

MillerThePowerofBlue.IIM-1588ESeptember1997Eff.w/SerialNumberKH419805~MIG(GMAW)WeldingPulsedMIG(GMAW-P)FluxCored(FCAW)WeldingD~nWireFeeder(UsewithCC/C

LESRAVONSDESL~ARCpeuventprovoquerdesbrluresdanslesyeuxet.~surIapeauLerayonnementdelarcduprocØdØdesoudagegØnŁredesrayonsvisiblesetinvisiblesintenses(

Nepasplacerlappareilsur,au-dessusouaproximitØdesurfacesinfllammables.NepasinstallerlappareilaproximitØdeproduitsinflammablesNepassurchargerlinst

1-4PruncipafesnormesdesØcuntØSafetyinWeldingandCutting,normeANSIZ49.1,deIArnericanWeldingSociety,550N.W.LejeuneRd,MiamiFL33126SafetyandHealthSandards

SECTION2-INTRODUCTIONWeldingPowerSourceTypeWireFeedSpeedRangeStandard:50To780ipm(1.3To19.8mpm)OptionalHighSpeed:92To1435ipm(2.3To36.5mpm)WireDiameterR

3-2.InstallingControlBoxAndAdjustingTiltOM-1588Page10

3-4.InstallingWireGuideExtension1WireGuideFitting2Bolt3MonocoilLiner4WireGuideExtensionTightenbolttosecurelinerinwireguidefitting.Donotovertightenbolt

1300/400AmpereModelCCICVInverterWeldingPowerSourceUsesettingsshownforbothpulseMIGweldingandMIGwelding.450AmpereModelCVInverterWeldingPowerSource314-Pi

3-6.ConnectingWeldCablesAndGasHosesToolsNeeded:~r5/8inTheweldcablesandshieldinggashosesextend 10ft(3m)fromtheboom.Routeweldcablesfromboomthroughreedre

3-7.ControlBoxConnectionsREMOTE14pj~*PinInformation0O~<OBHCG00M0D0A24voltsacwithrespecttosocketG.BContactclosuretoAcompletes24voltsaccontactorcontr

3-9.MotorStartControl1LockingKnobTightenknobtopreventboommovement.Loosen knobtoaJlowboommovement.Changeknobpositiontolimitupwardmovement.Pullboomdowns

FromMillertoYouThankyouandcongratulationsonchoosingMiller.Nowyoucangetthejobdoneandgetitdoneright.Weknowyoudonthavetimetodoitanyotherway.Thatswhywhe

3-11.GunRecommendationTableProcessGunGMAW-P-HardorCoredWiresGW-500OrGW-600GMAW-HardorCoredWiresM25,M40,OrGA-50CFCAWSelf-ShieldingWiresGA-4OGLOrGA-5OG

3-13.InstallingAndThreadingWeldingWire-,ToolsNeeded:j3/16,5/64in~15/16,3/8in4-Besurethatoutletcablehaspropersizelinerfortheweldingwiresize.Wheninstall

SECTION4-OPERATION4-1.OperationalTermsNote~SeeMenuGuidefordetailedprogrammingsteps.Thefollowingisalistoftermsandtheirdefinitionsastheyapplytothiswiref

4-2.PulseWeldingTerms1Apk=PeakAmperageIncreasingApkincreasespenetration.AmpsVpk=PeakVoltage_/~2I4Arcvoltageduringpeakcurrentphaseofthepulsewaveform.Th

4-3.FrontPanelControls1Display2ParameterSelectButtonPressbuttontomove>ondisplay.3DisplayControlTurncontroltochangevaluepointedtoby>.Turningcontr

4-4.SideAndRearPanelControls1ModeDisplay2ModeSelectButtonPressbuttontomove>indisplay.3ParameterDisplay4ParameterSelectButtonPressbuttontomove>in

SeeMenuGuidefordetailedprogrammingsteps.Trimisarclength.Ifsettozero,arclengthisshort.Ifsetto99,arclengthislong.IftimeissettozeroinWeldsequence,welding

SECTION6-SETTINGDUALSCHEDULEPARAMETERSDualScheduleisusedwithtwoconsecutiveweldprograms1&2,________3&4,5&6,or7&8.Anyprogramtype(MIG,Ada

6-2.DualScheduleSwitchDiagrams.~>22>>1Momen2P(Momentary-Contact2-PoleSwitchOrDSS-1O)22>>A30>12Maint2P(Maintained-Contact2-PoleSwit

SECTION7-USINGTHEOPTIONALDATACARD7-1.DataCardTerms7-2.InstallingDataCardCARDSCREENTERMSWRITEProgramsToCardREADProgramsFromCardPULSEMIGTERMSAmperage-rA

~fl1-800-4-A-MOJ.HIforywrlocalMillerlOsiriliotor.YourdistributorgivesyouServiceYoualwaysgetthefast,reliableresponseyouneed.Mostreplacementpartscanbein

7-3.CardDisplaysSequenceDualSchd>CardPressSecurityBelowUTSeeMenuGuidefordetailedprogrammingsteps.Securitymodeonlyfunctionswithadatacard.1CardDispla

SECTION8-SYSTEMSETUP8-1.SystemSetupDisplayParametersNote~SeeMenuGuidefordetailedprogrammingsteps.DISPLAYSETTINGNOTES>System*Selecttheprocesstheweld

SECTION9-STANDARDPULSEWELDINGPROGRAMSNote~Apk=PeakAmperage,Vpk=PeakVoltage,Abk=BackgroundAmperage,PPS=PulsesPerSecond,PWms=Pulse Width(milliseconds).F

9-5.Program5StainlessWireSize/Type:.035Gas:Ar-He-CO2/40CFH(19L/m)1PM/MPMApkVpkAbk PPSPWmsCOMMENTS700/17.840333.91321912.8400/10.231831.6871462.4200/

SECTION10-TEACHPOINTS10-1.TeachUsing15Points50/1.3ApkVpkAbkPPSPWms1480510540565Apk48515456Vpk120130140200Abk315340365400PPS5PWms1PM/MPM780/19.8750/19.

50/1.3Apk100180210240 270300330360 370420450480510540 565ApkVpk101821242730333637424548515456VpkAbk1020 30405060708090100110120130140200AbkPPS20 55801

10-3.RedefiningTeachPoints11PM1PMdeterminestheweldmetaldepositionrate.fl~~Redefining1PMisnotnormallyrequiredunlessspecialwireorunusualjointdesignisne

Date___________________ProgramNumberEquipmentUsedPowerSourceSerialNumberWireFeederGunModel_____________________WireManufacturer________________Serial

SECTION11-MAINTENANCEANDTROUBLESHOOTING11-1.RoutineMaintenanceADisconnectpowerbeforemaintaining.OM-1588Page34

11-2.ErrorDisplays1ReleaseTriggerErrorDisplayThisappearsifthetriggerisclosedwhentheunitpoweristurnedon,orifthetriggerisstuckordefective.2NoVoltSensedE

U

11-3.Troubleshootingbr!~~E~1~II~ADisconnectpowerbeforetroubleshootingTroubleRemedyWirefeeds,shieldinggasflows,butelectrodewireisnotenergized.Checkint

Notes014-1588Pegs37

SECTION12-ELECTRICALDIAGRAMFt~~CTEC~~D~).FCI3Pc~r~~~R~7/R.~1~I(~-<I3~E~-<I~~I~~V(3~_<~3~-(I~~~>~L<11ax<I1~E~+~*~~<I~__~~<2+.~

~CTU2F~~2CTE~~~FflDPSTtfl)FUERIamIOCBAII!I~.BII1I~Ia-aIIII I,~_~~A__.Er_A~__\r__&_\IIiWEO~II1U~9æ92~W9æ0ar000000000llII2345 6I2________________

U7Hardwareiscommonandnotavailableunlesslisted.SECTION13-PARTSLISTFigure13-1.MainAssemblyCo..CoLl~LI~0)U-CoN-Co0)/~cJCoCD-CJNCjCC)C)0)LC)0)U-ST-B

Figure13-1.MainAssemblyCABLE,trigger(consistingof)2CABLE,trigger(consistingof)2CONNECTOR&PINS1...1CONNECTOR,circclampstrrifsz11Amp206358-22...2C

ItemPartNo. No.Description1...0584272...1366843...6059414...0102335...0579716...0101917...0586288...0584289...08039310...10800811...1249001

167697147139164842144844171814165484DescriptionQuantityFigure13-3.Panel,Frontw/Components(Fig13-4Item28)METERLENS,w/gasketSTAND-OFF,6-32x.875IgCIRCUIT

FC)C)U-273~BSlETHardwareiscommonandnotavailableunlesslisted.0).//(\\C)U-C)C)c)c~,cJcC)Figure13-4.ControlBoxOM-1588Page44

2...RC3O,40.PCiPLG1PLG2PLG4PLG6...6CB1Si...8PC8OPLG81PLG82PLG89PLG9O1011121314PLG9...2829...PLG12,50...32PC5OPLG51PLG52PLG53PLG54PLG55PC1OPLG11PLG15P

SECTION1-SAFETYPRECAUTIONS-READBEFOREUSINGsomnd5/97aSymbolUsageMeansWarning!WatchOut!Therearepossiblehazardswiththisprocedure!Thepossiblehazardsaresho

flyHardwareiscommonandnotavailableunlesslisted.SeeTable13-1ForDriveRoll&WireGuideKits18Figure13-5.DriveAssembly,WireST-8O1456-A172169226273633303

DescriptionFigure13-5.DriveAssembly,Wire(Fig13-1Items29&33)1010668..2172075..3149962..4149486..5163282..6165798..7165799..8132750..150520..133493.

Table13-1.DriveRollandWireGuideKitsWireSizew~~~V-GROOVEU-GROOVEVK-GROOVEUC-GROOVEFractionMetric4RollKitDriveRoll4RoIlKitDriveRoll4RoIlKitDriveRoll4RoI

UTHardwareiscommonandnotavailableunlesslisted.147139155024154933156623153501158160144844154109153169DescriptionQuantityFigure13-6.Panel,Sidew/Componen

0)Figure13-7.BoomAssemblyST-i42306-GHardwareiscommonandnotavailableunlesslisted.7(0U,(0cJC,,cJOM-1588Page50

QuantityModel12I16ItemNo.PartNo.DescriptionFigure13-7.BoomAssembly(Fig13-1Item15)1010313..PIN,cotterhair.072x1.4374...42010910. .WASHER,flatstlSAE.37

NotesI

OPTIONSANDACCESSORIESWELDCURRENTSENSOR(#160963)ThisoptionisrequiredwhenusingMfeederswitholderstyleMillerCVpowersources:Deltaweldfipriortoserialno.KG141

OPTIONSANDACCESSORIESREELCOVERSAccommodates60lb(27kg)coilofwire.(#058256)ForS-60MsinglewiremodelandleftsideofD-60Mdualwiremodel.(#091668)Forrightsideo

LIMITEDWARRANTYSubjecttothetermsandconditionsbelow,MillerElectricMtg.Co.,Appleton,Wisconsin,warrantstoitsoriginalretailpurchaserthatnewMillerequipmen

ARCRAYScanbumeyesandskinArcraysfromtheweldingprocessproduceintensevisibleandinvisible(ultravioletandinfrared)raysthatcanburneyesandskin.Sparksflyofffr

OwNersRecordPleasecompleteandretainwithyourpersonalrecords.ModelNameSerial/StyleNumberPurchaseDate(Datewhichequipmentwasdeliveredtooriginalcustomer.)

Donotinstallorplaceuniton,over,ornearcombustiblesurfaces.Donotinstallunitnearflammables.Donotoverloadbuildingwiringbesurepowersupplysystemisproper

1-5EMFInformationConsiderationsAboutWeldingAndTheEffectsOfLowFrequency1.Keepcablesclosetogetherbytwistingortapingthem.ElectricAndMagneticFieldsWelding

AIdentifieunmessagedesØcuritØparticulier.j~SignifieNOTAnestpasrelatifaIasØcuritØ.1-2.Dangersrelatlfs.ausoudageaParcALeasymbolesprØsentØsci-aprCssont