Miller Electric Axcess 450 User Manual download pdf

Axcess Power Systems

for Semi-Automatic

Applications

Processes

Multi-MIG

Accu-Pulse

MIG (GMAW-P)

- Accu-Curve

™

MIG (GMAW-P)

- Accu-Speed

™

MIG (GMAW-P)

Pulsed MIG (GMAW-P)

MIG (GMAW)

Metal Core

Carbon Arc Gouging (CAC-A) can

also be activated (Axcess only)

FREE TRIAL! See page 2 for details

RMD

™

(GMAW-SCT)

Optional

Manufacturing

Applications

Construction Equipment

Automotive Components

Recreational Vehicles

Farm Machinery

Office Furniture

Mining Machinery

Quick

Specs

Axcess

stems

Software Driven Multi-MIG

Process Platform

Digital Semi-Automatic and

Robotic Welding Systems

Issued February 2007 • Index No. AU/8.0

The Power of Blue

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

Web Site

www.MillerWelds.com

International Headquarters

Phone: 920-735-4505

USA FAX: 920-735-4134

Canadian FAX: 920-735-4169

International FAX: 920-735-4125

Rated Output 300: 300 A at 32 VDC, 60% Duty Cycle

(225 A at 29 VDC, 100% Duty Cycle)

450: 450 A at 44 VDC, 100% Duty Cycle

675: 675 A at 44 VDC, 100% Duty Cycle

Voltage Range 10–44 V

Auxiliary Power 120 VAC, 10 A Duplex

Ship Weight 300: 116 lb (52.6 kg)

450: 163 lb (72.9 kg)

675: 208 lb (94.3 kg)

AA-40GB Wire Drive Motor Assembly with OCP

(Over Current Protection) to protect against current

surges. New design utilizes an improved sheet

metal enclosure including printed circuit board. It

features a threaded gas connection and a direct-

panel-mounted, quarter-turn motor control cable

connection that eliminates motion stress on the

motor’s power and tachometer feedback wires.

Power source is warranted for 3 years, parts and labor.

Flexible, Expandable and Upgradeable

Multi-MIG capable welding systems are precise,

digitally controlled and software-driven. For additional

information visit MillerWelds.com/AMS.

Axcess digital control technology combined

with inverter welding power source is

designed to reduce complexity of a semi-automatic

or robotic pulsed MIG system, simplify installation

and provide superior welding performance.

“Axcess” the ability to accommodate welding

data file exchange through downloadable upgrades

and new hybrid welding processes using e-mail, or

the Web and a Palm

™

handheld (PDA).

Axcess four-drive-roll wire drive

feeder is

combined with operator interface leaving no

controls back at the power source. Provides

positive feeding for the appropriate

preprogrammed wire diameters from

50–1400 IPM and operates from 40 VDC

supplied by Axcess power source.

Shown with Axcess feeders

Shown with AA-40GB

with OCP wire drive

motor assemblies

Auto-Axcess Power Systems for

Robotic/Automation Applications

DESIGNED

AND BUILT IN

AA-40GB motor connections.

Go to the online Axcess

System Configurator at

MillerWelds.com/AMS

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Summary of Contents

Page 1 - The Power of Blue

Axcess Power Systemsfor Semi-AutomaticApplicationsProcessesMulti-MIG®Accu-Pulse®MIG (GMAW-P)- Accu-Curve™MIG (GMAW-P)- Accu-Speed™MIG (GMAW-P)Pulsed M

Page 2 - Multi-MIG

DeviceNet Interconnecting Feeder Control Cables #195 240 5 ft (1.5 m)#195 241 10 ft (3 m)#195 242 25 ft (7.6 m)#195 243 50 ft (15.2 m)These spe

Page 3 - Featured Welding Process

Fanuc Internal Wiring Kit #300 229Includes 30 ft cable that connects to the Fanuccontroller, and 22 in connector for mounting thewire drive assembly

Page 4 - Control Panels

Litho in USADistributed by:Ordering InformationSemi-Automatic Equipment Options Stock No. Description Qty. PriceAxcess®300 #907 150 Power source only

Page 5 - Auto-Axcess

Features and Benefits (Common to all Axcess Systems.)2HARDWARE (Standard)Miller’s patented technology allows for any input voltage hook-up (190–630 V

Page 6 - Standard Installation

3Featured Welding ProcessSoftware-Based Welding Process OptionRMD™(Regulated Metal Deposition)Field #195 252 (serial # must be provided)Field installa

Page 7

132MILLER ELECTRIC MFG. CO., APPLETON, WIMADE IN4756Axcess®Control Panels1. Power Switch2. Handheld RS-232 Port3. PC-Communication RS-232 Port (Future

Page 8 - Wire Drive Motor Assembly

5 6453217101491113812MILLER ELECTRIC MFG. CO., APPLETON, WIMADE IN1516171819Auto-Axcess®Control Panels1. Voltage/Arc Adjust Display Meter2. Program Di

Page 9 - Based Software Options

ANDThe Axcess platform is designed to provide multiple wire feeding configurations suited to the unique needs of modern manufacturing applications and

Page 10 - Genuine Miller Accessories

7ModelAA-40GBGasValveIncludedandenclosedType of InputPower40 VDC (from Axcess)Connection to ROIMotor Control Cable—20, 30, or 50 ft (Order separately)

Page 11 - Drive Roll Kits

8Auto-Axcess Power SourceModelAuto-Axcess300Auto-Axcess450Auto-Axcess675*Rated Output300 A at 32 VDC,60% Duty Cycle(225 A at 29 VDC,100% Duty Cycle)45

Page 12 - Ordering Information

9Palm OS®Based Software OptionsWaveWriter™Wave Shaping (required Palm Handheld not included)#195 250 (Includes Palm™serial cable andexpansion card)Wav