Miller Electric M Series User Manual download pdf

MIGmatic

™

M-Series

Air-Cooled MIG (GMAW)

Welding Guns

Issued March 2003 • Index No. AY/15.0

Interchangeable contact tips

help reduce parts inventory.

Optional adapter kits are also available

that enable M-Series guns to adapt to

other brands of welding equipment.

Guns are warranted for 90 days parts and labor.

The Power of Blue

Process

MIG (GMAW)

Flux Cored (FCAW)

Rated Output M-10: 100 A, M-15: 150 A, M-25/M-25M: 250 A, M-40: 400 A

Duty Cycle 100% with CO2 gas, 60% with mixed gas

Weight 3.2–10.9 lb (1.5–4.9 kg) depending on gun

Industrial Applications

Auto Body

Fabrication

Hobby

Maintenance and Repair

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

Web Site

www.MillerWelds.com

International Headquarters

Phone: 920-735-4505

USA FAX: 920-735-4134

Canadian FAX: 920-735-4169

International FAX: 920-735-4125

Quick

Specs

360-degree rotatable gooseneck

permits trigger activation with either the

finger or thumb

Brass contact tip adapter helps

prevent galling, sticking and

stripping of threads.

Three-piece nozzle construction

extends nozzle life by reducing

wear and helps prevent rocking

of nozzle on contact tip adapter.

M-Series welding guns are an

ideal match for Miller integrated

MIG packages or other Miller

wire feeders.

Model

M-10

M-15

M-25

M-25M

M-40

Stock No.

#195 605

#169 589

#169 591

#169 593

#169 594

#169 596

#169 598

#169 599

#169 601

#169 602

#169 604

#169 606

Weight

3.2 lb

(

1.5 kg

)

4.4 lb

(

2.0 kg

)

4.7 lb

(

2.1 kg

)

6.0 lb

(

2.7 kg

)

5.4 lb

(

2.5 kg

)

6.0 lb

(

2.7 kg

)

7.2 lb

(

3.3 kg

)

7.5 lb

(

3.4 kg)

8.3 lb

(

3.7 kg

)

9.5 lb

(

4.3 kg

)

10.9 lb (4.9 kg

)

Standard Wire Size

.030–.035 in (0.8 – 0.9 mm)

.035–.045 in (0.9– 1.2 mm)

.030–.035 in (0.8 – 0.9 mm)

.035–.045 in (0.9– 1.2 mm)

Cable Length

10 ft

(

3 m

)

10 ft

(

3 m

)

12 ft

(

3.7 m

)

15 ft

(

4.6 m

)

10 ft

(

3 m

)

12 ft

(

3.7 m

)

15 ft

(

4.6 m

)

15 ft

(

4.6 m

)

10 ft

(

3 m

)

12 ft

(

3.7 m

)

15 ft

(

4.6 m

)

Specifications (Subject to change without notice.)

Rated Output

100 A

150 A

250 A

400 A

Duty Cycle

100% with CO2 gas, 60% with mixed gas

100% with CO

2 gas, 60% with mixed gas

100% with CO2 gas, 60% with mixed gas

100% with CO

2 gas, 60% with mixed gas

100% with CO2 gas, 60% with mixed gas

Single-piece high-impact

handle is almost indestructible

with ergonomic design.

Steel spring strain relief protects

power cable from wear and helps prevent

liner from kinking, allowing better wire

feedability. (Not available on M-10).

Interchangeable monocoil liners

help reduce parts inventory and are

available in most wire sizes.

M-10

M-15

M-25

M-40

1 2

Summary of Contents

Page 1 - M-Series

MIGmatic™M-SeriesAir-Cooled MIG (GMAW)Welding GunsIssued March 2003 • Index No. AY/15.0Interchangeable contact tipshelp reduce parts inventory.Optiona

Page 2 - Consumables

Consumable M-10/15 M-25 M-40Contact Tips.023/.025 in (0.6 mm) #087 299 #087 299 #087 299.030 in (0.8 mm) #000 067 #000 067 #000 067.030 in (0.8 mm) t

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Miller Electric M Series User Manual

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