Miller Electric D-64 User Manual

Visit our website atwww.MillerWelds.comProcessesDescriptionMIG (GMAW)Flux Cored (FCAW)(Gas- and Self-Shielded)Submerged (SAW)Wire Feeder(Use with CV P

OM-1582 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptibles

OM-1582 Page 71-3. Dangers supplémentaires en relation avec l’installation, le fonctionnementet la maintenanceRisque D’INCENDIE OUD’EXPLOSION.D Ne pas

OM-1582 Page 81-4. Principales normes de sécuritéSafety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel-ding Society, 550 N.W. Lejeune Rd,

OM-1582 Page 9SECTION 2 – DEFINITIONS1 1.1 1.2 1.33 3.1 3.2 3.34 4.1+22.12.2++56+2.3S-178 936A. Warning! Watch Out! Thereare possible hazards asshown

OM-1582 Page 10ST-178 794-A50/60S/N:2410.0Hz50/60IP 21V100 A750 X 100 %VU1=A I1=1U2=I2=2-2. Rating Label For CE ProductsFor label locationsee Section

OM-1582 Page 11SECTION 3 – INTRODUCTION3-1. SpecificationsType of InputPowerWelding PowerSource TypeWire FeedSpeed RangeWire DiameterRangeWeldingCircu

OM-1582 Page 124-2. Gun Recommendation TableProcess GunGMAW – Hard or Cored Wires Roughneck C-Series Guns: 300, 400, 500,And 600 Amp.FCAW – Self-Shiel

OM-1582 Page 13Ref. 800 353-BTools Needed:4-4. Rear Panel Connections1 ”Y” Adapter Gas Hose(Supplied)2 Shielding Gas Valve FittingRequires fitting wit

OM-1582 Page 144-6. Wire Type, Size, And Feed Speed Capability TableMotor Speed Wire Type Wire Size Feed Speed CapabilityStandard All .023 To 5/64 in

OM-1582 Page 153Ref. 143 259-G / Ref. ST-153 093-ATools Needed:4-8. Rotating The Drive AssemblyRemove screws (6) from front edgeof wrapper, and loosen

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-1582 Page 164-9. Installing And Threading Welding Wire. Be sure that outlet cable has proper sizeliner for the welding wire size. Wheninstalling gu

OM-1582 Page 17Ref. 143 259-G / Ref. SA-146 866-B / Ref. SA-148 666-E / Ref. SA-150 588-DTools Needed:. If wire feeder is equipped with a voltage sens

OM-1582 Page 18SECTION 5 – OPERATION5-1. Front Panel Controls1 Voltmeter (Optional) (See Section4-10)2 Wire Speed Meter (Optional)Factory set to displ

OM-1582 Page 19802 433-A5-2. Overload Protection And Optional Side Panel Controls1 Circuit Breaker CB1CB1 protects wire feed motor from overload.Press

OM-1582 Page 206-2. TroubleshootingY Disconnect power before troubleshootingTrouble RemedyWire feeds, shielding gas flows, but elec-trode wire is not

OM-1582 Page 21Notes

OM-1582 Page 22SECTION 7 – ELECTRICAL DIAGRAMFigure 7-1. Circuit Diagram

OM-1582 Page 23197 518–A

OM-1582 Page 24SECTION 8 – PARTS LIST12345678765910111230292827. Hardware is common andnot available unless listed.143 225-K13151617181920212223242526

OM-1582 Page 25DescriptionPartNo.ItemNo. QuantityFigure 8-1. Main Assembly1 143 160 HUB & SPINDLE ASSEMBLY, (consisting of) 2. . . . . . . . . .

TABLE OF CONTENTSSECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1. . .

OM-1582 Page 26143 226-G12356710111213141516171819202122Fig 8-310Fig 8-489. Hardware is common andnot available unless listed.4Figure 8-2. Control Box

OM-1582 Page 27DescriptionPartNo.Dia.Mkgs.ItemNo. QuantityFigure 8-2. Control Box (Fig 8-1 Item 26)1 139 235 PANEL, side lower LH 1. . . . . . . . .

OM-1582 Page 28DescriptionPartNo.Dia.Mkgs.ItemNo. QuantityFigure 8-2. Control Box (Fig 8-1 Item 26) (Continued)119 951 BLANK, snap-in nyl .437mtg hole

OM-1582 Page 29DescriptionPartNo.Dia.Mkgs.ItemNo. QuantityFigure 8-3. Panel, Front w/Components (Fig 8-2 Item 21)1 R1,2 073 562 POTENTIOMETER, C sltd

OM-1582 Page 30146 340-B123106785. Hardware is common andnot available unless listed.9411Figure 8-4. Control PanelDescriptionPartNo.Dia.Mkgs.ItemNo. Q

OM-1582 Page 31DescriptionPartNo.Dia.Mkgs.ItemNo. QuantityFigure 8-4. Control Panel (Fig 8-2 Item 2) (Continued)10 PC80 196 746 CIRCUIT CARD, run-in c

OM-1582 Page 32DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-5. Drive Assembly, Wire (Fig 8-1 Items 15 & 25)Quantity2DriveRoll4DriveRoll1 010 668 SCR

OM-1582 Page 33.023-.025 in. 0.6 mm 151 030 151 024 087 130.030 in. 0.8 mm 151 031 151 025 053 695.035 in. 0.9 mm 151 032 151 026 053 700 151 044 151

OM-1582 Page 34Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 7/00Your distributor also givesyou ...ServiceYou always get the fa

dec_con 11/96Declaration of Conformity forEuropean Community (CE) ProductsThis information is provided for units with CE certification (see rating lab

PRINTED IN USA  2000 Miller Electric Mfg. Co. 6/00Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US

OM-1582 Page 1SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USINGsom _nd_4/981-1. Symbol UsageMeans Warning! Watch Out! There are possible hazardswith

OM-1582 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Spark

OM-1582 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

OM-1582 Page 41-5. EMF InformationConsiderations About Welding And The Effects Of Low FrequencyElectric And Magnetic FieldsWelding current, as it flow

OM-1582 Page 5SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANTUTILISATIONsom _nd_fre 4/981-1. Signification des symbolesSignifie Mise en garde ! Soyez v