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Miller Electric D-64 User Manual

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Features Benefits
D-60M Model
Index No. M/2.4
Issued Oct. 2000
SharpArc
™
Technology
Start/Crater Ramp
Microprocessor-based design
Digital control
User-friendly front panel
Two back-lit liquid crystal displays
16 built-in synergic pulse programs
Power source selectable
Teach mode for pulse programs
Full-featured, adjustable weld
sequence control
An arc control that offers a simple way to tailor factory weld programs to accommodate a variety of welding applications.
Allows the output power to be tapered from start to weld and from weld to crater.
Flexible system with many standard features that can be customized for a variety of applications.
Offers precise control and regulation of the welding arc not found in conventional systems.
One simple and easy control for setting weld parameters.
Easy-to-set and view all welding parameters and selectable features.
Quick and easy selection of the right pulse program based on your wire and gas. Eight programs each for the
Invision 456P and XMT 304.
No setup card required for the Invision 456P or XMT 304. 16 programs are stored in the software. Just select either power
source and do a system reset.
Allows easy field modification of pulse programs to meet your specific application.
You can select and adjust any parameter within the weld sequence — preflow, run-in, weld time, crater, burnback and
postflow, as required.
S-60M Model
The 60M Series of semiautomatic wire feeders
offers the ultimate in versatility and performance.
Designed for pulse MIG and semiautomatic
welding, all 60M models are equipped with eight
synergic pulse programs. The dual models can
perform the same process on both sides, or one can
be used for conventional MIG, and the other used
for pulsed MIG welding.
Applications
Metal fabrication
Heavy manufacturing
Construction
Light manufacturing
60M Series
Single and Dual, Programmable, Constant-Speed Wire Feeders
Processes
MIG (GMAW) and Pulsed MIG
(GMAW-P) Welding
Flux Cored (FCAW) Welding
(Gas and Self-shielded)
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
Ordering Information
☞
See back page.
New!
New!
New!
☞
See page 2 for additional features and benefits.
Model
S-60M (Single)
D-60M (Dual)
Input
Power
24 VAC
50/60 Hz
Electrode Wire
Diameter Capacity
.023–1/8 in
(0.6– 3.2 mm)
Wire Speed
50–780 IPM
(1.3–19.8 m/min.)
Peak Voltage
Range*
0– 99.9 V
Peak Current
Range*
100– 600 A
Background
Current Range*
0– 200 A
Pulses per
Second*
20– 400 PPS
Pulse Width*
1.0– 5.0
Milliseconds
Dimensions
H: 14 in (356 mm)
W: 14 in (356 mm)
D: 26-1/2 in (673 mm)
H: 14-3/4 in (375 mm)
W: 18 in (457 mm)
D: 32 in (813 mm)
Net Weight
58 lb (26 kg)
82 lb (37 kg)
(Use with CC/CV
Power Sources.)
*Applies only when 60M feeders are used with the Invision
®
456 and Phoenix
™
456 power sources.
Specifications
(Subject to change without notice.) Heavy Industrial
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Summary of Contents

Page 1 - 60M Series

Features BenefitsD-60M ModelIndex No. M/2.4Issued Oct. 2000SharpArc™TechnologyStart/Crater RampMicroprocessor-based designDigital controlUser-friendly

Page 2 - Control Panels

2Additional Features BenefitsProgrammable security systemDual schedule capabilitiesArc time totalizer and cycle counterElectronic trigger hold control

Page 3 - Pulsed MIG Wave Form

60M Design Features Programming FeaturesCan be used with a variety of Miller power sources :For pulsed MIG/conventional MIG weldinguse the 60M with th

Page 4 - Typical Installations

4“U” cogged forextremely soft “U” groove for wire or soft-soft wire or “V” knurled shelled cored“V” groove soft-shelled for hard-shelled wires (i.e.

Page 5

5Skill Level IndexThe bracketed entry to the right of the stock number offield-installed options contains a letter and number. Theletter indicates the

Page 6 - Accessories

6Control Detachment KitFor S-60M model#134 936 Field 10 ft (3 m) [ B: 55 ]#134 937 Field 25 ft (7.6 m) [ B: 55 ]For D-60M model#134 935 Field

Page 7

Carrying Cart #056 301[ A: 30 ]Carries wire feeder and miscellaneous weldingsupplies. Height: 34 in (863 mm). Lower trayheight: 9 in (228 mm). Ship

Page 8 - Recommended Power

Litho in USADistributed by:Equipment and Options Stock No. Description Qty. Price60M Wire Feeder #131 794* S-64M, singleNote: Drive rolls must be #13

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