Miller Electric 3545 Owner's Manual

OM-226 857B 2010−04ProcessesDescriptionMIG (GMAW) WeldingWire Feeder Spool GunSpool Guns 3035-20And 3545-20File: Wire Feeder

OM-226 857 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur UNE FOISl’alimentation coupée.D Arrêter les convertisseur

OM-226 857 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz protecteur en casde non-uti

OM-226 857 Page 8Les PIÈCES MOBILES peuventcauser des blessures.D Ne pas s’approcher des organes mobiles.D Ne pas s’approcher des points de coincement

OM-226 857 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-226 857 Page 10

OM-226 857 Page 11SECTION 3 − INSTALLATION3-1. Specifications For Spool Gun 3035-20Wire Diameter RangeApproximateWire FeedRangeCoolingMethodMaximum Sp

OM-226 857 Page 123-4. Installing Optional Spool Gun Switch In Welding Power Source802 936-ATools Needed:1/4 in.9/16 in.! Turn off and disconnect in-p

OM-226 857 Page 133-5. Connecting Spool Gun To Welding Power SourceRef. 802 582-ATools Needed:! Turn off and disconnect inputpower.Disconnect and remo

OM-226 857 Page 143-6. Installing Wire Spool And Threading Welding WireRef. 801 891-ATools Needed:1 Thumb Screw2 Spool CoverRemove thumb screw and spo

OM-226 857 Page 153-7. Removing Existing Barrel And Installing Contact Adapter802 379-A1 Base Nut LocationRemove base nut from handle.2 Handle Section

Hobart Welders manufactures a full lineof welders and welding related equipment.For information on other quality Hobart products, contact your local H

OM-226 857 Page 16SECTION 4 − OPERATION4-1. Controlssb5.1* 6/92 − S-0621-C / 801 889-A. Spool Gun On/Off switch inMillermatic 185 HobartIronMan 210 or

OM-226 857 Page 175-2. Changing Drive Rolls801 893-ATools Needed:! Turn off and disconnectinput power.1 Drive Roll CoverRemove cover.Changing Push Rol

OM-226 857 Page 185-3. Changing LinerRef. 801 891-ATools Needed:! Turn off and disconnectinput power.1 Nozzle2 Contact Tip3 LinerRemove and replace li

OM-226 857 Page 195-5. GMAW (MIG) Aluminum Welding HintsHere are several hints to help you be more successful with your new aluminum feed system.MIG w

OM-226 857 Page 20S Maintain a 3/4 in. (19 mm) tip-to-work distance, and have the contact tip recessed approximately 1/8 in. inside the nozzle if poss

OM-226 857 Page 21SECTION 6 − ELECTRICAL DIAGRAMSFigure 6-1. Circuit Diagram186 451

OM-226 857 Page 22SECTION 7 − PARTS LIST. Hardware is common and notavailable unless listed.801 900-D3230262931271528252423181716131110498765421383940

OM-226 857 Page 23QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-1. Complete Assembly for Spool Gun 3035-201 PB1 186 416 TRIGGER SWITCH 1. . . .

OM-226 857 Page 24. Hardware is common andnot available unless listed.802 577-A32303426293135323940412715333637382822212524231817161311104987654211214

OM-226 857 Page 25QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-2. Complete Assembly For Spool Gun 3545-201 PB1 186 416 TRIGGER SWITCH 1. . . .

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usa

Notes

Warranty Questions?Call1-800-332-32817 AM − 5 PM ESThobart_warr 2010−01ServiceYou always get the fast,reliable response youneed. Most replacementparts

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2010 Hobart Welding Products. 2010−01Hobart Welding ProductsAn Illinois Tool Works Company600 West Main Stree

OM-226 857 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2010−037Protect yourself and others from injury — read and follow these precau

OM-226 857 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke

OM-226 857 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-226 857 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-226 857 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2010−037Se protéger et protéger les autres contre le risque de bles