Miller Electric 230Volt Owner's Manual

FILTAIR Industrial CollectorSeries (230 Volt Models)ProcessesDescriptionMultiprocess WeldingStationary Weld Fume ExtractorOM-263 001C 2014−06Visit ou

OM-263 001 Page 6SECTION 2 − MESURES DE SÉCURITÉ −EXTRACTION DES FUMÉES − À LIRE AVANT UTILISATIONfume_2013−09_freSe protéger et protéger les autres c

OM-263 001 Page 96QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-21. Filtair 12000 Assembly (20 HP Parts)For Models 301111−001, 002, 011, And 012

OM-263 001 Page 97QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-22. Filtair 12000 Controller (Figure 10-21, Item 25) (Common Parts For All Model

OM-263 001 Page 98 Hardware is common andnot available unless listed.7Ref. 254 336-B5912111312346810Figure 10-23. Filtair 12000 Manifold AssemblyQuan

OM-263 001 Page 99 Hardware is common andnot available unless listed.1Ref. 254 293-A23458769Figure 10-24. Filtair 12000 Exhaust PlenumQuantityDescrip

OM-263 001 Page 100 Hardware is common andnot available unless listed.1Ref. 254 255-B2345Figure 10-25. Filtair 12000 Exhaust Plenum w/HEPA FilterQuan

Effective January 1, 2014(Equipment with a serial number preface of ME or newer)This limited warranty supersedes all previous Miller warranties and is

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2014 Miller Electric Mfg. Co. 2014−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer

OM-263 001 Page 7nettoyants, les consommables, les produits de refroidissement, lesdégraisseurs, les flux et les métaux. L’extracteur de fumées doit

OM-263 001 Page 8 Les câbles doivent être exempts d’humidité, d’huile et de graisse;protégez−les contre les étincelles et les pièces métalliqueschau

OM-263 001 Page 9 Avant de souder, retirer toute substance combustible de vos po-ches telles qu’un allumeur au butane ou des allumettes. Une fois le

OM-263 001 Page 10 Tenir l’équipement (câbles et cordons) à distance des véhiculesmobiles lors de toute opération en hauteur. Suivre les consignes d

OM-263 001 Page 11LE RAYONNEMENT HAUTEFRÉQUENCE (H.F.) risque deprovoquer des interférences. Le rayonnement haute fréquence (H.F.) peutprovoquer des

OM-263 001 Page 12SECTION 3 − DEFINITIONS3-1. Additional Safety Symbols And DefinitionsKeep away from pinch points.Safe110 2012−113-2. Miscellaneous S

OM-263 001 Page 13SECTION 4 − SPECIFICATIONS4-1. IntroductionThe industrial series of fume extractors come fully assembled and pre-wired, and are desi

OM-263 001 Page 144-4. Fume Extractor SpecificationsModel 2000 4000 6000 8000 12000Input Power 230-Volt AC, 3-Phase, 60 HzHorsepower 5 (3) 7.5 (5, 10)

OM-263 001 Page 154-5. Performance CurvesA. Filtair 2000 B. Filtair 4000C. Filtair 6000 D. Filtair 8000E. Filtair 1200001234567891011120 500 1000 1500

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-263 001 Page 16SECTION 5 − INSTALLATION! Only qualified persons should in-stall, operate, maintain, and repairthis unit.! Installation must meet al

OM-263 001 Page 17Standard Model8 in. (20 cm)w/HEPA Filter Option24 in. (61 cm)w/Weather Hood Option12 in. (30 cm) Minimum clearance requirementsare

OM-263 001 Page 181! Only qualified persons shouldinstall, operate, maintain, andrepair this unit.! Installation must meet all Na-tional, State, and L

OM-263 001 Page 195-5. Connecting To Compressed Air Supply1! Shut off air supply before discon-necting or connecting air hose.! Wear protective equip

OM-263 001 Page 205-6. Electrical Service Guide − Filtair 2000Elec Serv 2014−01Failure to follow these electrical service guide recommendations could

OM-263 001 Page 215-8. Electrical Service Guide − Filtair 6000Elec Serv 2014−01Failure to follow these electrical service guide recommendations could

OM-263 001 Page 225-10. Electrical Service Guide − Filtair 12000Elec Serv 2014−01Failure to follow these electrical service guide recommendations coul

OM-263 001 Page 23! Installation must meet all National andLocal Codes − have only qualified per-sons make this installation.! Disconnect and lockout/

OM-263 001 Page 24SECTION 6 − OPERATION6-1. Theory Of Operation! Only use the fume extractor to ex-tract weld fumes. Do not use thefume extractor to e

OM-263 001 Page 256-2. Controls And Components1 Controller InterfaceSee Sections 6-3 thru 6-9 for controllerprogramming information.2 Power SwitchTurn

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1...1-1. Symbol Usage 1...

OM-263 001 Page 266-3. Controller − General InformationThe controller monitors the differential pres-sure between the clean and dirty-air plen-ums to

OM-263 001 Page 276-4. Operating The ControllerDescriptionThe controller continuously monitors anddisplays differential pressure drop in inchesof wate

OM-263 001 Page 28“wgdaPaAlarm CleaningDowntimeCleanMenu Set6-5. Making Setpoint Adjustments1 Display2 Cleaning LED3 Set Button4 Downtime Clean Button

OM-263 001 Page 296-6. Setpoint Adjustment TableParameters Description Setting Range Factory Default Units FunctionAll All − Combines differential pre

OM-263 001 Page 30“wgdaPaAlarm CleaningDowntimeCleanMenu Set6-7. Control CalibrationThe only user calibration is the zero adjust-ment of the display.

OM-263 001 Page 316-8. Changing From English To Metric UnitsTo Change From English To Metric Units1 Display2 Menu Button3 Set Button4 Increase Button

OM-263 001 Page 326-9. Changing Optional Settings! Disconnect and lockout/tagout in-put power. Follow established pro-cedures regarding the installati

OM-263 001 Page 336-10. Prestart Checklist (Before Welding)! Do not use the fume extractionequipment unless you are sure it iscorrectly assembled and

OM-263 001 Page 34SECTION 7 − USER SERVICING INSTRUCTIONS (MAINTENANCE)7-1. Routine Maintenance! Disconnect and lockout/tagout input power. Follow est

OM-263 001 Page 357-2. Replacing Filters! Disconnect and lockout/tagout inputpower. Follow established proce-dures regarding the installation andremo

TABLE OF CONTENTSSECTION 7 − USER SERVICING INSTRUCTIONS (MAINTENANCE) 34...7-1. Routine Maintenance 34...

OM-263 001 Page 367-3. Emptying Particle Bin! Disconnect and lockout/tagoutinput power. Follow establishedprocedures regarding the instal-lation and

OM-263 001 Page 377-4. Overload Protection! Disconnect and lockout/tagoutinput power. Follow establishedprocedures regarding the instal-lation and re

OM-263 001 Page 387-5. Sprinkler Installation (Optional)! Disconnect and lockout/tagoutinput power. Follow establishedprocedures regarding the instal-

OM-263 001 Page 397-6. Installing HEPA Filter Option! Disconnect and lockout/tagoutinput power. Follow establishedprocedures regarding the instal-lati

OM-263 001 Page 40SECTION 8 − TROUBLESHOOTING8-1. Troubleshooting TableTrouble RemedyNo display on controller. Check fuse FU1 in control panel. Replac

OM-263 001 Page 41Trouble RemedyDown-time cleaning time is too long ortoo short.Reset parameter P10 on controller (see Section 6-5).Pressure display r

OM-263 001 Page 42SECTION 9 − ELECTRICAL DIAGRAMSFigure 9-1. Circuit Diagram For Filtair 2000 (230V) 3 HP

OM-263 001 Page 43265 329−A

OM-263 001 Page 44Figure 9-2. Circuit Diagram For Filtair 2000 (230V) 5 HP

OM-263 001 Page 45265 357−A

OM-263 001 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGfume 2013−097Protect yourself and others from injury — read, follow, and save these

OM-263 001 Page 46Figure 9-3. Circuit Diagram For Filtair 4000 (230V) 5 HP

OM-263 001 Page 47265 335−A

OM-263 001 Page 48Figure 9-4. Circuit Diagram For Filtair 4000 (230V) 7.5 HP

OM-263 001 Page 49265 336−A

OM-263 001 Page 50Figure 9-5. Circuit Diagram For Filtair 4000 (230V) 10 HP

OM-263 001 Page 51265 358−A

OM-263 001 Page 52Figure 9-6. Circuit Diagram For Filtair 6000 (230V) 10 HP

OM-263 001 Page 53265 339−A

OM-263 001 Page 54Figure 9-7. Circuit Diagram For Filtair 6000 (230V) 15 HP

OM-263 001 Page 55265 360−A

OM-263 001 Page 2 FALLING EQUIPMENT can injure. Use equipment of adequate capacity to lift andsupport unit. If using lift forks to move unit, be sur

OM-263 001 Page 56Figure 9-8. Circuit Diagram For Filtair 8000 (230V) 15 HP

OM-263 001 Page 57265 346−A

OM-263 001 Page 58Figure 9-9. Circuit Diagram For Filtair 8000 (230V) 20 HP

OM-263 001 Page 59263 037−A

OM-263 001 Page 60Figure 9-10. Circuit Diagram For Filtair 12000 (230V) 20 HP

OM-263 001 Page 61265 353−A

OM-263 001 Page 62SECTION 10 − PARTS LIST Hardware is common andnot available unless listed.254 329-C15678391011121415161718192021222324SeeFigure 10-

OM-263 001 Page 63QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-1. Filtair 2000 Assembly (Common Parts For All models)1 257314 Roof Panel, Top I

OM-263 001 Page 64QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-1. Filtair 2000 Assembly (3 HP Parts) For Models 301107−001, 002, 011, And 01320

OM-263 001 Page 65QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-2. Filtair 2000 Controller (Figure 10-1, Item 24) (Common Parts For All Models)1

OM-263 001 Page 3Welding and cutting produces fumes and gases.Breathing these fumes and gases can be hazardousto your health.FUMES AND GASES can be ha

OM-263 001 Page 66 Hardware is common andnot available unless listed.Ref. 254 336-A56123478Figure 10-3. Filtair 2000 Manifold AssemblyQuantityDescrip

OM-263 001 Page 67 Hardware is common andnot available unless listed.1Ref. 254 293-B235674Figure 10-4. Filtair 2000 Exhaust PlenumQuantityDescription

OM-263 001 Page 68 Hardware is common andnot available unless listed.4Ref. 254 255-C213Figure 10-5. Filtair 2000 Exhaust Plenum w/HEPA FilterQuantity

OM-263 001 Page 69Notes

OM-263 001 Page 70 Hardware is common andnot available unless listed.254 344-C135678491011121415161718231920212224SeeFigure 10-828272629SeeFigure 10-

OM-263 001 Page 71QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-6. Filtair 4000 Main Assembly (Common Parts For All Models)1 257315 Roof Panel,

OM-263 001 Page 72QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-6. Filtair 4000 Assembly (5 HP Parts) For Models 301108−001, 002, 016, And 01919

OM-263 001 Page 73 Hardware is common andnot available unless listed.255 316-A1234567891011121314 151617Figure 10-7. Filtair 4000 ControllerQuantityD

OM-263 001 Page 74QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-7. Filtair 4000 Controller (Common Parts For All Models) (Continued)254465 Block

OM-263 001 Page 75 Hardware is common andnot available unless listed.Ref. 254 336-B12345678Figure 10-8. Filtair 4000 Manifold AssemblyQuantityDescrip

OM-263 001 Page 4ELECTRIC AND MAGNETIC FIELDS (EMF)can affect Implanted Medical Devices. Wearers of Pacemakers and other ImplantedMedical Devices sho

OM-263 001 Page 76 Hardware is common andnot available unless listed.Ref. 254 293-B1234567Figure 10-9. Filtair 4000 Exhaust PlenumQuantityDescription

OM-263 001 Page 77 Hardware is common andnot available unless listed.4Ref. 254 255-C312Figure 10-10. Filtair 4000 Exhaust Plenum w/HEPA FilterQuantit

OM-263 001 Page 78 Hardware is common andnot available unless listed.254 354-C135678491011121415161718252019212224-SeeFigure10-1223 −SeeFigure10-1329

OM-263 001 Page 79QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-11. Filtair 6000 Main Assembly (Common Parts For All Models)1 257316 Roof Panel,

OM-263 001 Page 80QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-11. Filtair 6000 Assembly (10 HP Parts) For Models 301109−001, 002, 011, And 013

OM-263 001 Page 81QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-12. Filtair 6000 Controller (Figure 10-11, Item 24) (Common Parts For All Models

OM-263 001 Page 82 Hardware is common andnot available unless listed.7Ref. 254 336-B6123458910Figure 10-13. Filtair 6000 Manifold AssemblyDescription

OM-263 001 Page 83 Hardware is common andnot available unless listed.Ref. 254 293-B1234567Figure 10-14. Filtair 6000 Exhaust PlenumQuantityDescriptio

OM-263 001 Page 84 Hardware is common andnot available unless listed.1Ref. 254 255-B2345Figure 10-15. Filtair 6000 Exhaust Plenum w/HEPA FilterQuanti

OM-263 001 Page 85Notes

OM-263 001 Page 5READ INSTRUCTIONS. Read and follow all labels and the Owner’sManual carefully before installing, operating, orservicing unit. Read t

OM-263 001 Page 86 Hardware is common andnot available unless listed.254 365-C134568910141516171819202123−SeeFigure 10-172425262729 −SeeFigure 10-19A

OM-263 001 Page 87QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-16. Filtair 8000 Main Assembly (Common Parts For All Models)1 257317 Roof Panel,

OM-263 001 Page 88QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-16. Filtair 8000 Assembly (15 HP Parts)For Models 301110−001, 002, 005, 007, 011

OM-263 001 Page 89QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-17. Filtair 8000 Controller (Figure 10-16, Item 23) (Common Parts For All Models

OM-263 001 Page 90 Hardware is common andnot available unless listed.7Ref. 254 336-B5123468910Figure 10-18. Filtair 8000 Manifold AssemblyQuantityDes

OM-263 001 Page 91 Hardware is common andnot available unless listed.Ref. 254 293-B1234567Figure 10-19. Filtair 8000 Exhaust Plenums (All Models With

OM-263 001 Page 92 Hardware is common andnot available unless listed.Ref. 254 255-B12345Figure 10-20. Filtair 8000 Exhaust Plenum w/HEPA FilterQuanti

OM-263 001 Page 93Notes

OM-263 001 Page 94 Hardware is common andnot available unless listed.254 442-C127891061817161314121119202122232430 -SeeFigure 10-2325 -SeeFigure 10-2

OM-263 001 Page 95QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-21. Filtair 12000 Main Assembly (Common Parts For All Models)1 254120 Panel, Top