Miller Electric STR 350C Owner's Manual

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Summary of Contents

Page 1 - XR - AlumaFeed

XR - AlumaFeed™ProcessesDescriptionOM-239 210L2013−01MIG (GMAW) WeldingWire Feeder And Feeder GunFile: MIG (GMAW)Visit our website atwww.MillerWelds.c

Page 2 - From Miller to You

OM-239 210 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur UNE FOISl’alimentation coupée.D Arrêter les convertisseur

Page 3 - TABLE OF CONTENTS

OM-239 210 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz comprimé en casde non utili

Page 4 - DECLARATION OF CONFORMITY

OM-239 210 Page 8Les PIÈCES MOBILES peuventcauser des blessures.D Ne pas s’approcher des organes mobiles.D Ne pas s’approcher des points de coincement

Page 5 - 1-2. Arc Welding Hazards

OM-239 210 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,is available as a free downl

Page 7 - BATTERY EXPLOSION can injure

OM-239 210 Page 11SECTION 3 − DEFINITIONS3-1. Additional Safety Symbols And Definitions. Some symbols are found only on CE products.Warning! Watch Out

Page 8 - 1-6. EMF Information

OM-239 210 Page 12?Do not weld on drums or any closed containers.Safe64 2012−06Do not remove or paint over (cover) the label.Safe20 2012−05Drive rolls

Page 9 - 2-1. Symboles utilisés

OM-239 210 Page 133-2. Miscellaneous Symbols And Definitions. Some symbols are found only on CE products.AAmperesVVolts Alternating CurrentXDuty Cycle

Page 10

OM-239 210 Page 14SECTION 4 − INTRODUCTION4-1. SpecificationsType of InputPowerWelding PowerSource TypeWire FeedSpeedWireDiameterRangeWelding Circuit

Page 11

OM-239 210 Page 15SECTION 5 − INSTALLATION5-1. Important Information Regarding CE Products (Sold Within The EU)A. Information On Electromagnetic Field

Page 12 - L’EXPLOSION DE LA BATTERI

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

Page 13

OM-239 210 Page 165-3. Air-Cooled Feeder ConnectionsRef. 805 350-C1 Gas FittingConnect one end of 10 ft (3 m) gashose to rear of unit, gas solenoid fi

Page 14 - OM-239 210 Page 10

OM-239 210 Page 175-4. Air-Cooled Gun ConnectionsRef. 242 435-A / 805 352-A / 805 351-B1 Gun Control CableInsert plug into Gun Control receptacle, and

Page 15 - SECTION 3 − DEFINITIONS

OM-239 210 Page 185-5. Water-Cooled Feeder ConnectionsRef. 152 431-A / Ref. 805 350-CObtain coolant supply.1 Gas FittingConnect one end of 10 ft (3 m)

Page 16

OM-239 210 Page 195-6. Water-Cooled Gun ConnectionsRef. 242 439-A / 805 353-A / 805 351-B / 805 106-A. Turn on coolant supply beforewelding or gun wil

Page 17

OM-239 210 Page 205-7. 14-Pin Plug InformationPin* Pin InformationAJBKICLNHDMGEFA 24 volts AC with respect to socket G.B Contact closure to A complete

Page 18 - SECTION 4 − INTRODUCTION

OM-239 210 Page 215-9. Threading Welding Wire Through FeederRef. 805 350-A / 242 517-ATools Needed:Pull and hold wire; cut off end.6 in.(150 mm)1 Tens

Page 19 - SECTION 5 − INSTALLATION

OM-239 210 Page 22SECTION 6 − OPERATIONSCHD BSTARTADVTRIG6-1. Controls805 354-A1 Start Button2 Setup Button3 Setup Indicator4 Start On Indicator5 Left

Page 20 - Ref. 805 350-C

OM-239 210 Page 236-2. Operational Terms The following is a list of terms and their definitions as they apply to the wire feeder:General Terms:MIG CV

Page 21

OM-239 210 Page 246-3. Jog/PurgePressing the Jog/Purge switch allows theoperator to jog wire without energizing theweld power or gas valve circuit.S T

Page 22 - ° F (0° C)

OM-239 210 Page 25SECTION 7 − PROGRAMMING7-1. Setup MenuTo enter the SETUP MENU press and re-lease the SETUP button. The SETUPMENU INDICATOR and the S

Page 23

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1...1-1. Symbol Usage 1...

Page 24 - 5-8. Installing Wire Spool

OM-239 210 Page 267-2. Setup Menu Level 2To enter the SETUP MENU LEVEL 2 pressand hold the SETUP button. The SETUPMENU INDICATOR and the SETUPBUTTON I

Page 25 - . Hold wire tightly to keep

OM-239 210 Page 277-3. Setting A Start Sequence In Synergic PulseTo turn on a Start sequence, press theSTART button. The START ONINDICATOR will illumi

Page 26 - SECTION 6 − OPERATION

OM-239 210 Page 287-4. Setting A Start Sequence In Non−Synergic Pulse Or MIGTo turn on a Start sequence, press theSTART button. The START ONINDICATOR

Page 27 - 6-2. Operational Terms

OM-239 210 Page 297-5. Setting A Crater Fill Sequence In Synergic PulseTo turn on Crater Fill, press the CRATERbutton. The CRATER ON INDICATOR willill

Page 28 - 6-4. Quick Setup Guide

OM-239 210 Page 307-6. Setting A Crater Fill Sequence In Non−Synergic Pulse Or MIGTo turn on Crater Fill, press the CRATERbutton. The CRATER ON INDICA

Page 29 - SECTION 7 − PROGRAMMING

OM-239 210 Page 317-7. Profile PulseProfile Pulse optimizes Aluminum weldbead appearance by producing welds withconsistently spaced ripple patterns, s

Page 30 - 7-2. Setup Menu Level 2

OM-239 210 Page 32SECTION 8 − MAINTENANCE & TROUBLESHOOTING! Disconnect power before maintaining.. Maintain more oftenduring severe conditions.3 M

Page 31

OM-239 210 Page 338-2. Replacing Hub Assembly805 351-A / Ref. 143 223-ARemove gun top cover and releasepressure arm.Retract wire onto spool and remove

Page 32

OM-239 210 Page 348-4. Troubleshooting! Disconnect power before troubleshooting.Trouble RemedyPressing gun trigger does not energizefeeder. Shielding

Page 33

OM-239 210 Page 35Notes

Page 34

DECLARATION OF CONFORMITYfor European Community (CE marked) products.MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declar

Page 35 - 7-7. Profile Pulse

OM-239 210 Page 36SECTION 9 − ELECTRICAL DIAGRAMSFigure 9-1. Circuit Diagram For Wire Feeder

Page 36 - 6 Months

OM-239 210 Page 37249 581-B

Page 37 - 8-3. Diagnostics

OM-239 210 Page 38SECTION 10 − PARTS LIST. Hardware is common andnot available unless listed.Ref. 242 437-B53 − Figure 10-252 − Figure 10-312345689101

Page 38 - 8-4. Troubleshooting

OM-239 210 Page 39DiagrammarkingItemNo.PartNo. Description QuantityFigure 10-1. Main Assembly1 089 572 Catch, Link-lock 2.. ... .. ...

Page 39 - OM-239 210 Page 35

OM-239 210 Page 40DescriptionFigure 10-1. Main Assembly (Continued)DiagrammarkingItemNo.PartNo. Quantity56 083 147 Grommet, Scr No 8/10 Panel Hole .31

Page 40 - OM-239 210 Page 36

OM-239 210 Page 41DescriptionFigure 10-2. Motor & Wire Drive (Figure 10-1 Item 54)DiagrammarkingItemNo.PartNo. Quantity1 242 841 Drive Assembly, W

Page 41 - OM-239 210 Page 37

OM-239 210 Page 42. Hardware is common andnot available unless listed.242 491-B5212364785Figure 10-3. Front Panel AssemblyDescriptionFigure 10-3. Fron

Page 42 - SECTION 10 − PARTS LIST

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2013-01Your distributor also givesyou ...ServiceYou always get the

Page 43 - OM-239 210 Page 39

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2013 Miller Electric Mfg. Co. 2013−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer

Page 44 - . Hardware is common and

OM-239 210 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom 2011−107Protect yourself and others from injury — read, follow, and save these

Page 45 - OM-239 210 Page 41

OM-239 210 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke

Page 46

OM-239 210 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

Page 47 - Effective January 1, 2013

OM-239 210 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

Page 48 - Owner’s Record

OM-239 210 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2011−107Pour écarter les risques de blessure pour vous−même et pour

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