
XR - AlumaFeed™ProcessesDescriptionOM-239 210L2013−01MIG (GMAW) WeldingWire Feeder And Feeder GunFile: MIG (GMAW)Visit our website atwww.MillerWelds.c
OM-239 210 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur UNE FOISl’alimentation coupée.D Arrêter les convertisseur
OM-239 210 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz comprimé en casde non utili
OM-239 210 Page 8Les PIÈCES MOBILES peuventcauser des blessures.D Ne pas s’approcher des organes mobiles.D Ne pas s’approcher des points de coincement
OM-239 210 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,is available as a free downl
OM-239 210 Page 10
OM-239 210 Page 11SECTION 3 − DEFINITIONS3-1. Additional Safety Symbols And Definitions. Some symbols are found only on CE products.Warning! Watch Out
OM-239 210 Page 12?Do not weld on drums or any closed containers.Safe64 2012−06Do not remove or paint over (cover) the label.Safe20 2012−05Drive rolls
OM-239 210 Page 133-2. Miscellaneous Symbols And Definitions. Some symbols are found only on CE products.AAmperesVVolts Alternating CurrentXDuty Cycle
OM-239 210 Page 14SECTION 4 − INTRODUCTION4-1. SpecificationsType of InputPowerWelding PowerSource TypeWire FeedSpeedWireDiameterRangeWelding Circuit
OM-239 210 Page 15SECTION 5 − INSTALLATION5-1. Important Information Regarding CE Products (Sold Within The EU)A. Information On Electromagnetic Field
Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M
OM-239 210 Page 165-3. Air-Cooled Feeder ConnectionsRef. 805 350-C1 Gas FittingConnect one end of 10 ft (3 m) gashose to rear of unit, gas solenoid fi
OM-239 210 Page 175-4. Air-Cooled Gun ConnectionsRef. 242 435-A / 805 352-A / 805 351-B1 Gun Control CableInsert plug into Gun Control receptacle, and
OM-239 210 Page 185-5. Water-Cooled Feeder ConnectionsRef. 152 431-A / Ref. 805 350-CObtain coolant supply.1 Gas FittingConnect one end of 10 ft (3 m)
OM-239 210 Page 195-6. Water-Cooled Gun ConnectionsRef. 242 439-A / 805 353-A / 805 351-B / 805 106-A. Turn on coolant supply beforewelding or gun wil
OM-239 210 Page 205-7. 14-Pin Plug InformationPin* Pin InformationAJBKICLNHDMGEFA 24 volts AC with respect to socket G.B Contact closure to A complete
OM-239 210 Page 215-9. Threading Welding Wire Through FeederRef. 805 350-A / 242 517-ATools Needed:Pull and hold wire; cut off end.6 in.(150 mm)1 Tens
OM-239 210 Page 22SECTION 6 − OPERATIONSCHD BSTARTADVTRIG6-1. Controls805 354-A1 Start Button2 Setup Button3 Setup Indicator4 Start On Indicator5 Left
OM-239 210 Page 236-2. Operational Terms The following is a list of terms and their definitions as they apply to the wire feeder:General Terms:MIG CV
OM-239 210 Page 246-3. Jog/PurgePressing the Jog/Purge switch allows theoperator to jog wire without energizing theweld power or gas valve circuit.S T
OM-239 210 Page 25SECTION 7 − PROGRAMMING7-1. Setup MenuTo enter the SETUP MENU press and re-lease the SETUP button. The SETUPMENU INDICATOR and the S
TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1...1-1. Symbol Usage 1...
OM-239 210 Page 267-2. Setup Menu Level 2To enter the SETUP MENU LEVEL 2 pressand hold the SETUP button. The SETUPMENU INDICATOR and the SETUPBUTTON I
OM-239 210 Page 277-3. Setting A Start Sequence In Synergic PulseTo turn on a Start sequence, press theSTART button. The START ONINDICATOR will illumi
OM-239 210 Page 287-4. Setting A Start Sequence In Non−Synergic Pulse Or MIGTo turn on a Start sequence, press theSTART button. The START ONINDICATOR
OM-239 210 Page 297-5. Setting A Crater Fill Sequence In Synergic PulseTo turn on Crater Fill, press the CRATERbutton. The CRATER ON INDICATOR willill
OM-239 210 Page 307-6. Setting A Crater Fill Sequence In Non−Synergic Pulse Or MIGTo turn on Crater Fill, press the CRATERbutton. The CRATER ON INDICA
OM-239 210 Page 317-7. Profile PulseProfile Pulse optimizes Aluminum weldbead appearance by producing welds withconsistently spaced ripple patterns, s
OM-239 210 Page 32SECTION 8 − MAINTENANCE & TROUBLESHOOTING! Disconnect power before maintaining.. Maintain more oftenduring severe conditions.3 M
OM-239 210 Page 338-2. Replacing Hub Assembly805 351-A / Ref. 143 223-ARemove gun top cover and releasepressure arm.Retract wire onto spool and remove
OM-239 210 Page 348-4. Troubleshooting! Disconnect power before troubleshooting.Trouble RemedyPressing gun trigger does not energizefeeder. Shielding
OM-239 210 Page 35Notes
DECLARATION OF CONFORMITYfor European Community (CE marked) products.MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declar
OM-239 210 Page 36SECTION 9 − ELECTRICAL DIAGRAMSFigure 9-1. Circuit Diagram For Wire Feeder
OM-239 210 Page 37249 581-B
OM-239 210 Page 38SECTION 10 − PARTS LIST. Hardware is common andnot available unless listed.Ref. 242 437-B53 − Figure 10-252 − Figure 10-312345689101
OM-239 210 Page 39DiagrammarkingItemNo.PartNo. Description QuantityFigure 10-1. Main Assembly1 089 572 Catch, Link-lock 2.. ... .. ...
OM-239 210 Page 40DescriptionFigure 10-1. Main Assembly (Continued)DiagrammarkingItemNo.PartNo. Quantity56 083 147 Grommet, Scr No 8/10 Panel Hole .31
OM-239 210 Page 41DescriptionFigure 10-2. Motor & Wire Drive (Figure 10-1 Item 54)DiagrammarkingItemNo.PartNo. Quantity1 242 841 Drive Assembly, W
OM-239 210 Page 42. Hardware is common andnot available unless listed.242 491-B5212364785Figure 10-3. Front Panel AssemblyDescriptionFigure 10-3. Fron
Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2013-01Your distributor also givesyou ...ServiceYou always get the
ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2013 Miller Electric Mfg. Co. 2013−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer
OM-239 210 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom 2011−107Protect yourself and others from injury — read, follow, and save these
OM-239 210 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke
OM-239 210 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,
OM-239 210 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State
OM-239 210 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2011−107Pour écarter les risques de blessure pour vous−même et pour
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