Miller-electric Blue Star 6000 User Manual download pdf (Page 45)

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SECTION 12 − STICK WELDING (SMAW) GUIDELINES

12-1. Stick Welding Procedure

stick 12/96 − ST-151 593

 Weld current starts when

electrode touches work-

piece.

 Weld current can damage

electronic parts in vehicles.

Disconnect both battery

cables before welding on a

vehicle. Place work clamp as

close to the weld as possible.

1 Workpiece

Make sure workpiece is clean be-

fore welding.

2 Work Clamp

3 Electrode

A small diameter electrode requires

less current than a large one. Fol-

low electrode manufacturer’s

instructions when setting weld am-

perage (see Section 12-2).

4 Insulated Electrode Holder

5 Electrode Holder Position

6 Arc Length

Arc length is the distance from the

electrode to the workpiece. A short

arc with correct amperage will give

a sharp, crackling sound.

7 Slag

Use a chipping hammer and wire

brush to remove slag. Remove slag

and check weld bead before mak-

ing another weld pass.

Tools Needed:

1

4

3

5

2

7

6

1 ... 44 45 46 ... 60

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