Miller Electric DS-2 Owner's Manual

ProcessesDescriptionResistance SpotWeldingOM-716 199 981BOctober 2003MSW-41, MSW-41T, LMSW-52,And LMSW-52TPortable Resistance SpotweldersVisit our web

OM-716 Page 6Return To Table Of ContentsB. Dressing The Tips1 New Tip2 Used Tip Requiring Dressing3 Dressing Method − Keep topdiameter same as a new t

OM-716 Page 7Return To Table Of Contents4-2. Installing Or Cleaning TongsST-800 155-A / Ref. ST-800 154-AY Turn off and unplug welder.. Be sure tong e

OM-716 Page 8Return To Table Of Contents4-3. Adjusting Tong And Hand Lever PressureY Turn off and unplug welder.Y Excessive tong pressure can dam-age

OM-716 Page 9Return To Table Of Contents4-4. Installing HandleY Turn off and unplug welder.1 Wodden Handle2 Handle Bolt3 Brackets (41 And 41T Models O

OM-716 Page 10Return To Table Of Contents4-5. Mounting Control BoxST-800 233-APush-in slots are provided on rearof box for wall mounting if desired.Th

OM-716 Page 11Return To Table Of Contents4-7. Connecting Input Power (Non-T Models)Ref. ST-800 156Y Input power supply wiringand receptacle must meetN

OM-716 Page 12Return To Table Of ContentsSECTION 5 − OPERATION5-1. Controls (T Models)ST-146 013-B1 Spot Weld Timer And PilotLightWeld time adjusts fr

OM-716 Page 13Return To Table Of ContentsSECTION 6 − MAINTENANCE AND TROUBLESHOOTING6-1. Routine MaintenanceY Disconnect power before maintaining.Ever

OM-716 Page 14Return To Table Of ContentsTrouble RemedyClean ends of tongs and tong holders (see Section 4-2).Check power switch (T models only) and/o

OM-716 Page 15Return To Table Of ContentsSECTION 7 − ELECTRICAL DIAGRAMSSA-162 466-BFigure 7-1. Circuit Diagram For 110 Volts T-ModelsSA-072 065-BFigu

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-716 Page 16Return To Table Of ContentsSA-162 467-BFigure 7-3. Circuit Diagram For 110 And 220 Volts Non-T Models

OM-716 Page 17Return To Table Of ContentsNotes

OM-716 Page 18Return To Table Of ContentsSECTION 8 − PARTS LISTST-145 048-D. Hardware is common andnot available unless listed.3130282729424632373645F

OM-716 Page 19Return To Table Of ContentsDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-1. Main Assembly (continued)QuantityModel41,41T 52,52T6 010 714 PI

OM-716 Page 20Return To Table Of ContentsReplace Coils At Factory Or Factory Authorized Service Station.DescriptionPartNo.ItemNo.Figure 8-2. Transform

OM-716 Page 21Return To Table Of ContentsDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-3. Timer, Spot (230V Illustrated)QuantityModel115V 230V041 081 041

OM-716 Page 22Return To Table Of ContentsFigure 8-4. Spot Welder TipsFlatFlat(89 mm)(89 mm)6-1/2” (165 mm)3-1/2”3-1/2”Standard Flat040 211 040 212MOOf

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 8/03Your distributor also givesyou ...ServiceYou always get the fa

PRINTED IN USA  2003 Miller Electric Mfg. Co. 1/03Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol

OM-716 Page 1Return To Table Of ContentsSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGspotom _nd_8/031-1. Symbol UsageMeans Warning! Watch Out! T

OM-716 Page 2Return To Table Of ContentsThe tong tips, tongs, and linkages move duringoperation.MOVING PARTS can cause injury.D Keep away from moving

OM-716 Page 3Revenez à la table des matièresSECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANTUTILISATIONspot_fre 8/032-1. Signification des symbolesSigni

OM-716 Page 4Revenez à la table des matièresDES ORGANES MOBILES peuventprovoquer des blessures.Pendant le soudage, les bras et électrodes sedéplacent.

OM-716 Page 5Return To Table Of ContentsSECTION 3 − INTRODUCTION3-1. SpecificationsModelAC InputVoltage50/60 HzWork CapacityCombinedThicknessRatedOutp