Miller Electric Gold Star Series Specifications

Gold Star Series302, 452, 652 (60 Hz), 402, 602, 852 (50/60 Hz)RVisit our website atwww.Miller-Welds.comProcessesDescriptionTIG (GTAW) WeldingStick (S

OM-222 Page 5SECTION 1 − CONSIGNES DE SECURITE − LIRE AVANT UTILISATIONsom _nd_Fre 4/971-1. Signification des symbolesSignifie Mise en garde ! Soyez

OM-222 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptibles

OM-222 Page 71-3. Dangers supplémentaires en relation avec l’installation, le fonctionnementet la maintenanceRisque D’INCENDIE OUD’EXPLOSION.D Ne pas

OM-222 Page 81-4. Principales normes de sécuritéSafety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel-ding Society, 550 N.W. Lejeune Rd,

OM-222 Page 9SECTION 2 − DEFINITIONS2-1. General Precautionary LabelWarning! Watch Out! There arepossible hazards as shown by thesymbols.1 Electric sh

OM-222 Page 102-2. Input Connection Label1 Warning! Watch Out! Thereare possible hazards asshown by the symbols.2 Electric shock from wiring cankill.3

OM-222 Page 112-5. Manufacturer’s Rating Labels For CE Products. Match label to one on unit. See Section 3-4.

OM-222 Page 122-6. Symbols And DefinitionsSome symbols are found only on CE products.NoteAAmperesAmperage Control/PanelGas Tungsten ArcWelding (GTAW)S

OM-222 Page 13SECTION 3 − INSTALLATION3-1. SpecificationsModelRatedWeldingAmpRange DCMaximumOpen-CircuitIPRatingAmperes Input at Rated Load Output, 50

OM-222 Page 143-3. Volt-Ampere CurvesVolt-ampere curves show mini-mum and maximum voltage andamperage output capabilities ofunit. Curves of other set

Gold Star Series302, 452, 652 (60 Hz), 402, 602, 852 (50/60 Hz)RVisit our website atwww.Miller-Welds.comProcessesDescriptionTIG (GTAW) WeldingStick (S

OM-222 Page 153-4. Selecting A Location1 Lifting Eye2 Lifting ForksUse lifting eye or lifting forks tomove unit.If using lifting forks, extend forksbe

OM-222 Page 163-6. TippingY Be careful when placing ormoving unit over unevensurfaces.3-7. 115 VAC Receptacle And Circuit BreakersRef. ST-800 101-CY T

OM-222 Page 173-8. Weld Output Terminals And Selecting Cable SizesTotal Cable (Copper) Length In Weld Circuit Not Exceeding100 ft (30 m) Or Less150 ft

OM-222 Page 183-10. Connecting Remote ControlRef. ST-800 898 / Ref. S-0004-A / Ref. ST-800 451-B1 Remote 14 Receptacle RC8Connect remote control to RC

OM-222 Page 193-11. Electrical Service Guide60 Hertz Models 300 Amp Model 450 Amp Model 650 Amp ModelInput Voltage 200 230 460 575 200 230 460 575 230

OM-222 Page 203-12. Placing Jumper LinksRef. ST-800 103-ACheck input voltage available atsite.1 Jumper Link LabelCheck label − only one is on unit.2 J

OM-222 Page 213-13. Connecting Input Power ST-800 103-A / Ref. ST-801 1161 Input And GroundingConductorsSee Section 3-11.2 Line Disconnect DeviceSee S

OM-222 Page 22SECTION 4 − OPERATION4-1. Controls (Non CE Models)1 Polarity Selector Switch (Optional On 50Hz Models)To change polarity on models not e

OM-222 Page 234-2. Controls (CE Models)1 Polarity Selector Switch (Optional On 50Hz Models)To change polarity on models not equippedwith a Polarity Se

OM-222 Page 245-2. Fuse F1Ref. ST-800 101-CY Turn Off power before open-ing rear access door.1 Fuse F1 (See Parts List ForRating)Fuse F1 protects cont

Effective January 1, 1997(Equipment with a serial number preface of “KH” or newer)This limited warranty supersedes all previous Miller warranties and

OM-222 Page 25SECTION 6 − ELECTRICAL DIAGRAMSC-184 397For Primary Circuit Diagram Portion, refer to Circuit Diagramlocated inside wrapper of welding p

OM-222 Page 26SECTION 7 − PARTS LIST1ST-800 875-C252623456789101112131415 16 171819202223242728292234Fig 7-3 & 4Fig 7-2Fig 7-521. Hardware is comm

OM-222 Page 27DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-1. Main AssemblyQuantityModel302 452 6521 +179 430 PANEL, side 2. . . . . . . . . . . . . .

OM-222 Page 28DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-1. Main Assembly (Continued)QuantityModel302 452 65224 T1 172 408 TRANSFORMER, pwr main 380/4

OM-222 Page 29Figure 7-2. Panel, Front w/Components (Fig 7-1 Item 28)DescriptionPartNo.Dia.Mkgs.ItemNo.QuantityModel302 452 6521S5♦169 331 SWITCH, mod

OM-222 Page 30Figure 7-2. Panel, Front w/Components (Fig 7-1 Item 28)(Continued)DescriptionPartNo.Dia.Mkgs.ItemNo.QuantityModel302 452 6529 POS 181 24

OM-222 Page 31DescriptionPartNo.Dia.Mkgs.SR1ItemNo.Figure 7-3. Rectifier, Si Diode (302 Model) (Fig 7-1 Item 29)Quantity175 0701 C7-12 048 420 CAPACIT

OM-222 Page 32DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-5. Panel, Rear w/Components (Fig 7-1 Item 18)Quantity1 173 283 CHAMBER, plenum 14 in 1. . .

1/95OPTIONS AND ACCESSORIESA variety of optional controls and accessories allow you to tailor your Gold Star welder to meet your specific needs. Allar

1/95OPTIONS AND ACCESSORIESRCC-14 REMOTE CONTACTORAND CURRENT CONTROL(#151 086)Rotary motion fingertip control.Fastens to TIG torch using twoVelcro st

Miller offers a TechnicalManual which providesmore detailed service andparts information for yourunit. To obtain a TechnicalManual, contact your local

PRINTED IN USA © 1997 Miller Electric Mfg. Co.Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USAInte

Processes302, 452, And 652 ModelsOM-222H November 1997Eff. w/Serial Number KH537589Cyber ArcTIG (GTAW) WeldingStick (SMAW) WeldingAir Plasma Cuttingan

Effective January 1, 1997(Equipment with a serial number preface of “KH” or newer)This limited warranty supersedes all previous manufacturerswarrantie

PRINTED IN USAModel Name Serial/Style NumberPurchase Date (Date which equipment was delivered to original customer.)DistributorAddressCityState ZipPle

ProcessesOM-222H November 1997Eff. w/Serial Number KH537589C-GS 302, 452TIG (GTAW) WeldingStick (SMAW) WeldingAir Plasma Cuttingand GougingAir Carbon

Effective January 1, 1997(Equipment with a serial number preface of “KH” or newer)This limited warranty supersedes all previous manufacturerswarrantie

PRINTED IN USAModel Name Serial/Style NumberPurchase Date (Date which equipment was delivered to original customer.)DistributorAddressCityState ZipPle

ProcessesOM-222H November 1997Eff. w/Serial Number KH537589Constructor DS40TIG (GTAW) WeldingStick (SMAW) WeldingAir Plasma Cuttingand GougingAir Carb

dec_con1 10/95Declaration of Conformity ForEuropean Community (CE) ProductsThis information is provided for units with CE certification (see rating la

Effective January 1, 1997(Equipment with a serial number preface of “KH” or newer)This limited warranty supersedes all previous manufacturerswarrantie

PRINTED IN USAModel Name Serial/Style NumberPurchase Date (Date which equipment was delivered to original customer.)DistributorAddressCityState ZipPle

OM-222 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _nd_5/971-1. Symbol UsageMeans Warning! Watch Out! There are possible hazardswith t

OM-222 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sparks

OM-222 Page 31-3. Additional Symbols for Installation, Operation, and MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

OM-222 Page 41-5. EMF InformationConsiderations About Welding And The Effects Of Low FrequencyElectric And Magnetic FieldsWelding current, as it flows