Miller Electric SPOOLMATE 200 SK-200 Spot Panel Owner's Manual

Spoolmate 200ProcessesDescriptionRMIG (GMAW) WeldingFeeder GunOM-243 762C 2010−04Visit our website atwww.MillerWelds.comFile: MIG (GMAW)

OM-243 762 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur UNE FOISl’alimentation coupée.D Arrêter les convertisseur

OM-243 762 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz protecteur en casde non-uti

OM-243 762 Page 8Les PIÈCES MOBILES peuventcauser des blessures.D Ne pas s’approcher des organes mobiles.D Ne pas s’approcher des points de coincement

OM-243 762 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-243 762 Page 10

OM-243 762 Page 11SECTION 3 − INSTALLATION3-1. SpecificationsWire Diameter RangeApproximateWire FeedRangeCoolingMethodMaximum SpoolSizeWeld CircuitRat

OM-243 762 Page 123-2. Connecting Spool Gun To Millermatic 212 Auto-Set805 243-A / 243 737-A1 Gun Trigger PlugInsert plug into receptacle, andtighten

OM-243 762 Page 133-3. Opening Cover243 736-A / Ref. 243 738-B1 Thumbscrew2 CoverLoosen thumbscrew and rotatecover open.123-4. Installing Wire Spool

OM-243 762 Page 143-5. Installing Gas Supplyssb3.1* 5/94 − Ref. 802 028-AObtain gas cylinder and chain torunning gear, wall, or otherstationary suppor

OM-243 762 Page 153-6. Adjusting Drive Roll And Spool Brake PressureRef. 243 740-B / 243 736-B1 Cover2 ThumbscrewLoosen thumbscrew and rotatecover ope

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-243 762 Page 163-7. Installing Optional BarrelsRef. 243 736-B / 244 690-A / 244 692-B / 244 688-B! Turn Off and disconnect inputpower.1 Contact Ada

OM-243 762 Page 17SECTION 4 − OPERATION4-1. Controls243 736-B1 TriggerPress trigger to energize weldingpower source contactor (if applica-ble), start

OM-243 762 Page 18SECTION 5 − MAINTENANCE & TROUBLESHOOTING5-1. Routine Maintenance! Disconnect power before maintaining.. Maintain more oftenduri

OM-243 762 Page 195-3. Replacing Head Tube LinerRef. 243 736-A / Ref. 243 736-BThe standard head tube liner willaccommodate wire diameters of.023 thru

OM-243 762 Page 205-4. Gun Drive Assembly MaintenanceRef. 149 967-H / Ref. 243 738-BRetract wire onto spool.1 Setscrew2 Drive RollUse wire brush to cl

OM-243 762 Page 215-5. Replacing Inlet GuideRef. 243 740-B1 Cover2 Pressure Roll AssemblyCut off welding wire where it enterspressure roll assembly ar

OM-243 762 Page 225-6. Replacing DiffuserRef. 243 741-BTurn Off welding power source.1 Nozzle2 Contact TipTo remove, see Section 5-2.3 Phillips Head S

OM-243 762 Page 23SECTION 6 − ELECTRICAL DIAGRAM244 645-AFigure 6-1. Circuit Diagram For Gun/Feeder

OM-243 762 Page 24SECTION 7 − PARTS LIST243 742-B. All hardware is contained inhardware kit P/N 244 657.1234567891011121314151716181920212223242526272

OM-243 762 Page 25DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-1. Complete AssemblyQuantity1 186 405 NOZZLE, SCR TYPE .562 ORIF X 1.437 LG 1. . . . . .

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol

OM-243 762 Page 26244 691-B. Hardware is common andnot available unless listed.12345678Figure 7-2. Optional 9” BarrelDescriptionPartNo.Dia.Mkgs.300 59

OM-243 762 Page 27244 693-B. Hardware is common andnot available unless listed.12345678Figure 7-3. Optional Heavy Duty BarrelDescriptionPartNo.Dia.Mkg

OM-243 762 Page 28244 689-B. Hardware is common andnot available unless listed.1234567Figure 7-4. Optional Curved BarrelDescriptionPartNo.Dia.Mkgs.300

Notes16 Gauge (.063 in)22 Gauge (.031 in)24 Gauge (.025 in)20 Gauge (.037 in)18 Gauge (.050 in)14 Gauge (.078 in)1/8 in (.125 in)3/16 in (.188 in)1/4

− 30 −NotesFILLETGROOVEWELD JOINTTYPESBUTTBUTTBUTTBUTTT−JOINTT−JOINTT−JOINTT−JOINTFLATVERTICALHORIZONTALOVERHEADWELD POSITION:Ref. AWS/ANSI D1.11G1F2G

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2010−01Your distributor also givesyou ...ServiceYou always get the

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2010 Miller Electric Mfg. Co. 2010−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer

OM-243 762 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2010−037Protect yourself and others from injury — read and follow these precau

OM-243 762 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke

OM-243 762 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-243 762 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-243 762 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2010−037Se protéger et protéger les autres contre le risque de bles