Miller Electric 460Volt Owner's Manual

OM-2213 181 254E October 1998ProcessesMIG (GMAW) and Pulsed MIG(GMAW-P) WeldingFlux Cored (FCAW) WeldingPhoenix 456 CC/CV:Multiprocess WeldingDescrip

OM-2213 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptibles

OM-2213 Page 71-3. Dangers supplémentaires en relation avec l’installation, le fonctionnementet la maintenanceRisque D’INCENDIE OUD’EXPLOSION.D Ne pas

OM-2213 Page 81-4. Principales normes de sécuritéSafety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel-ding Society, 550 N.W. Lejeune Rd,

OM-2213 Page 9SECTION 2 − INSTALLATIONUnless otherwise noted, the Invision 456P is shown throughout this manual.When information does not apply to bot

OM-2213 Page 102-3. Volt-Ampere CurvesVolt-ampere curves show mini-mum and maximum voltage andamperage output capabilities ofunit. Curves of other se

OM-2213 Page 112-5. Selecting a Locationloc_2 3/96 - Ref. ST-151 556 / ST-800 611 / ST-801 7181 Lifting ForksUse lifting forks to move unit.Extend fo

OM-2213 Page 122-7. Remote 14 Receptacle InformationSocket* Socket Information24 VOLTS ACA 24 volts ac. Protected by circuit breaker CB2.Ref. ST-801 7

OM-2213 Page 132-8. 115 Volts AC Duplex Receptacle And Circuit BreakersST-801 524-B1 115 V 10 A AC ReceptaclePower is shared between duplexreceptacle

OM-2213 Page 142-10. Selecting Input VoltageST-801 718 / ST-801 536-BY Turn Off welding powersource, disconnect inputpower, and check voltage oninput

OM-2213 Page 152-11. Connecting Input PowerST-801 535-B / ST-801 822Y Turn Off welding powersource, and check voltage oninput capacitors accordingto S

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-2213 Page 16SECTION 3 − OPERATION3-1. Front Panel Controls For Invision 456P1 Power Switch. The fan motor is thermostaticallycontrolled and only ru

OM-2213 Page 173-3. Meter Functions For Invision 456PThe meters display the actual weld output values for approximately three secondsafter the arc is

OM-2213 Page 183-4. Front Panel Controls For Phoenix 456 CC/CV1 Power Switch. The fan motor is thermostaticallycontrolled and only runs when cooling i

OM-2213 Page 193-5. Meter Functions For Phoenix 456 CC/CVThe meters display the actual weld output values for approximately three secondsafter the arc

OM-2213 Page 203-7. Lift-Arc TIG Procedure For Phoenix 456 CC/CVWith Mode switch in the Lift-Arc TIGposition, start an arc as follows:1 TIG Electrode2

OM-2213 Page 21SECTION 4 − MAINTENANCE AND TROUBLESHOOTINGY Disconnect power before maintaining.. Maintain more oftenduring severe conditions.4-1. Rou

OM-2213 Page 224-3. Removing Right Side Panel and Measuring Input Capacitor VoltageTurn Off welding power source, anddisconnect input power.1 Right Si

OM-2213 Page 234-4. Voltmeter/Ammeter Help Displays. All directions are in reference tothe front of the unit. All circuitryreferred to is located insi

OM-2213 Page 244-5. TroubleshootingTrouble RemedyNo weld output; unit completely in-operative.Place line disconnect switch in On position (see Section

OM-2213 Page 25Notes

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1. . .

OM-2213 Page 26SECTION 5 − ELECTRICAL DIAGRAMFigure 5-1. Circuit Diagram For Welding Power Sources

OM-2213 Page 27SD-181 412-D

OM-2213 Page 28SECTION 6 − PARTS LIST. Hardware is common andnot available unless listed.ST-801 715-D1235689101112131415161718192021222324252627282930

OM-2213 Page 29DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 6-1. Complete AssemblyQuantity1 187 234 COVER, top 1. . . . . . . . . . . . . . . . . . . .

OM-2213 Page 30DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 6-1. Complete Assembly (Continued)Quantity174 992 KNOB, pointer .840dia x .250 ID (Pheonix 456

OM-2213 Page 31Notes

OM-2213 Page 32Notes

Notes

Notes

Effective January 1, 1998(Equipment with a serial number preface of “KJ” or newer)This limited warranty supersedes all previous Miller warranties and

PRINTED IN USA  1998 Miller Electric Mfg. Co. 9/98Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US

OM-2213 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _nd_5/971-1. Symbol UsageMeans Warning! Watch Out! There are possible hazardswith

OM-2213 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Spark

OM-2213 Page 31-3. Additional Symbols for Installation, Operation, and MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

OM-2213 Page 41-5. EMF InformationConsiderations About Welding And The Effects Of Low FrequencyElectric And Magnetic FieldsWelding current, as it flow

OM-2213 Page 5SECTION 1 − CONSIGNES DE SECURITE − LIRE AVANTUTILISATIONsom _nd_fre 5/971-1. Signification des symbolesSignifie Mise en garde ! Soyez v