Miller Electric I-22A & I-24A Owner's Manual

ProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) WeldingWire FeederOM-186 895AB 2011−03I-22 & I-24File: MIG (GMAW)Visit our website atwww.M

OM-186 895 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur UNE FOISl’alimentation coupée.D Arrêter les convertisseur

OM-186 895 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz comprimé en casde non utili

OM-186 895 Page 8Les PIÈCES MOBILES peuventcauser des blessures.D Ne pas s’approcher des organes mobiles.D Ne pas s’approcher des points de coincement

OM-186 895 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-186 895 Page 10

OM-186 895 Page 11SECTION 3 − DEFINITIONS3-1. WEEE Label (For Products Sold Within The EU)Do not discard product (where ap-plicable) with general wast

OM-186 895 Page 12SECTION 4 − INSTALLATION4-1. Important Information Regarding CE Products (Sold Within The EU)A. Information On Electromagnetic Field

OM-186 895 Page 134-5. Site Selection801 920-C / Ref. 152 468-A / 155 242 / 801 919-C / 188 674! Do not put feeder wherewelding wire hits cylinder.! D

OM-186 895 Page 141 CV Welding Power SourceWith 24 VAC Power2 CV Welding Power SourceWithout 24 VAC Power3 115 Volts AC /24 Volts ACPower Adapter4 14-

OM-186 895 Page 154-8. 14-Pin Receptacle InformationPin* Pin InformationAJBKICLNHDMGEFA 24 volts AC with respect to pin G.B Contact closure to A compl

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-186 895 Page 164-10. Optional Meter Circuit Board Settings801 925-C / Ref. 186 266Tools Needed:1/4 in.1 Meter Circuit Board2 DIP Switch S2Set DIP s

OM-186 895 Page 174-11. Motor Start/Burnback Control801 925-C / 192 653To change wire feed starting speedproceed as follows:! Turn Off unit and weldin

OM-186 895 Page 184-12. Installing Wire Guide And Drive Roll801 923-CInstall and secure inlet wire guideon either assembly, andintermediate wire guide

OM-186 895 Page 194-13. Installing And Threading Welding WireTools Needed:1 Retaining Ring2 Hub Tension Adjustment NutIf necessary, move hub on suppor

OM-186 895 Page 20SECTION 5 − OPERATION5-1. Front Panel Controls1 Optional Voltage/Wire SpeedMeter2 Optional Voltage/Wire SpeedSwitchUse to choose vol

OM-186 895 Page 215-2. Optional Side Panel ControlsRef. 801 923-C / Ref. 186 5891 Preflow ControlControl sets time gas flows beforewelding wire is ene

OM-186 895 Page 226-2. Overload Protection! Turn Off wire feeder andwelding power source.Stop engine on weldinggenerator.1 Circuit Breaker CB1CB1 prot

OM-186 895 Page 23SECTION 7 − ELECTRICAL DIAGRAM210 937-AFigure 7-1. Circuit Diagram For Wire Feeder With Optional Equipment

OM-186 895 Page 24SECTION 8 − PARTS LISTFigure 8-1. Main Assembly. Hardware is common andnot available unless listed.801 990-HFigure 8-2& Figure 8

OM-186 895 Page 25DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-1. Main AssemblyQuantity1 089 899 Latch 1... ... ... ...

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1...1-1. Symbol Usage 1...

OM-186 895 Page 26DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-1. Main Assembly (Continued)Quantity39 PC2 ♦240 356 Circuit Card Assy, Control (Consistin

OM-186 895 Page 27DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-2. Drive Assembly, Wire (2 Drive Roll) (Fig 8-1 Item 49)Quantity1 602 009 Screw, .250-20

OM-186 895 Page 28DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-3. Drive Assembly, Wire (4 Drive Roll) (Fig 8-1 Item 49)Quantity1 602 009 Screw, .250-20

OM-186 895 Page 29Table 8-1. Drive Roll And Wire Guide Kits (2 Drive Roll). Base selection of drive rolls upon the following recommended usages:1. V-

OM-186 895 Page 30Table 8-2. Drive Roll & Wire Guide Kits (4 Drive Roll). Base selection of drive rolls upon the following recommended usages:1.

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2011−01Your distributor also givesyou ...ServiceYou always get the

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2011 Miller Electric Mfg. Co. 2011−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer

DECLARATION OF CONFORMITYfor European Community (CE marked) products.MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declar

OM-186 895 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom 2011−017Protect yourself and others from injury — read and follow these precaut

OM-186 895 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke

OM-186 895 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-186 895 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-186 895 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2010−037Se protéger et protéger les autres contre le risque de bles