Miller Electric GPS-1500V Owner's Manual

GPS-500, GPS-750ProcessesDescriptionAir Carbon Arc (CAC-A)Cutting and GougingTIG (GTAW) WeldingStick (SMAW) WeldingMIG (GMAW) WeldingFlux Cored (FCAW)

OM-266 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptibles

OM-266 Page 71-3. Dangers supplémentaires en relation avec l’installation, le fonctionnementet la maintenanceRisque D’INCENDIE OUD’EXPLOSION.D Ne pas

OM-266 Page 81-4. Principales normes de sécuritéSafety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel-ding Society, 550 N.W. Lejeune Rd,

OM-266 Page 9SECTION 2 – SPECIFICATIONS2-1. SpecificationsSpecification DescriptionType Of Output Direct Current/Constant Voltage (DC/CV)Welding Proce

OM-266 Page 102-3. Duty Cyclesb1.1 2/92 – Ref. SB-079 809-ADuty Cycle is percentage of 10 min-utes that unit can weld at rated loadwithout overheating

OM-266 Page 113-2. Selecting A Location And Moving Welding Power SourceST-158 380-A1 18 in (460 mm) Open SpaceOn Front And Rear For GoodAirflow2 Lifti

OM-266 Page 123-4. Selecting And Preparing Weld Output Cables10 ft (3 m)sb6.1* 8/92 – Ref. S-06531 Weld Output CableDetermine total cable length in we

OM-266 Page 133-6. Connecting To Weld Output TerminalsThis unit provides single polarity output to all MOG grids at the same time. Makeweld cable conn

OM-266 Page 143-7. Positioning Jumper Linksssb5.1* 2/92 – Ref. ST-158 381Jumper links allow operation on dif-ferent input voltages and are facto-ry se

S-0092-EOM-266 Page 153-8. Connecting Input PowerHave only qualified persons makethis installation.Open rear access door.1 Line Disconnect Switch OfPr

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

S-0092-EOM-266 Page 163-10. Electrical Service Requirements For 750 Ampere Models*Input Voltage230 460 575Input Amperes At Rated Output164 82 66Circui

OM-266 Page 174-3. Work Clamp1 Work ClampUse wire brush or sandpaper toclean metal at weld joint area. Usechipping hammer to remove slagafter welding.

OM-266 Page 184-7. Sequence Of Gas Metal Arc Welding (GMAW)Begin Weldingssb6.1* 9/92Install &ConnectEquipmentInstall & PrepareWire FeedingSyst

OM-266 Page 19SECTION 5 – MAINTENANCE & TROUBLESHOOTING5-1. Routine MaintenanceTurn OFF all power before maintaining.ST-158 3793 MonthsORBlow OutO

OM-266 Page 20B. Fuse F1ST-160 758 / ST-158 382-ATurn OFF welding power sourceand disconnect input power.Fuse F1 protects the control circuitfrom over

OM-266 Page 215-3. TroubleshootingTrouble RemedyNo weld output; unit completely inopera-tive; pilot light PL1 not on.Place line disconnect switch in t

OM-266 Page 22Notes

OM-266 Page 23SECTION 6 – ELECTRICAL DIAGRAMSSB-088 042-AFigure 6-1. Circuit Diagram For 500 Ampere ModelSB-088 040-AFigure 6-2. Circuit Diagram For

OM-266 Page 24SECTION 7 – PARTS LIST1ST-160 772234567 89101112 13141516171819Fig 7-2Fig 7-3 & 7-4. Hardware is common andnot available unless list

OM-266 Page 25Replace Coils At Factory Or Factory Authorized Service StationFigure 7-1. Main AssemblyDescriptionQuantityPartNo.Dia.Mkgs.ItemNo.Model50

The following terms areused interchangeablythroughout this manual:TIG = GTAWStick = SMAWTABLE OF CONTENTSSECTION 1 – SAFETY PRECAUTIONS - READ BEFORE

OM-266 Page 26Figure 7-2. Panel, Front w/Components (Fig 7-1 Item 19)DescriptionQuantityPartNo.Dia.Mkgs.ItemNo.Model500 7501 V 025 638 METER, volt dc

OM-266 Page 27Figure 7-3. Terminal Assembly, Pri (Fig 7-1 Item 12)Description QuantityPartNo.ItemNo.035 398 038 1261 601 835 NUT, brs hex 10-32 32 46.

OM-266 Page 28To maintain the factory original performance of your equipment, use only Manufacturer’s SuggestedReplacement Parts. Model and serial num

OM-266 Page 29Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 7/00Your distributor also givesyou ...ServiceYou always get the fa

PRINTED IN USA  2000 Miller Electric Mfg. Co. 6/00Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US

OM-266 Page 1SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USINGsom _nd_5/971-1. Symbol UsageMeans Warning! Watch Out! There are possible hazardswith t

OM-266 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sparks

OM-266 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

OM-266 Page 41-5. EMF InformationConsiderations About Welding And The Effects Of Low FrequencyElectric And Magnetic FieldsWelding current, as it flows

OM-266 Page 5SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANTUTILISATIONsom _nd_fre 5/971-1. Signification des symbolesSignifie Mise en garde ! Soyez vi