Miller Electric SS-75S16 Owner's Manual

SS-75S12, SS-75S16, SS-75D12, and SS-75D16OM-230 298A2006−09ProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) Welding(Gas-and Self-Shielding)Sub

OM-230 298 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptib

OM-230 298 Page 72-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenanceRisque D’INCENDIE OU D’EXPLO-SION.D

OM-230 298 Page 82-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-230 298 Page 9SECTION 3 − INTRODUCTION3-1. SpecificationsType of InputPowerWelding PowerSource TypeMaximumSpool WeightWire Feed Speed RangeWire Dia

OM-230 298 Page 104-2. Adjusting Control Tilt Bracket803 1551 Tilt Bracket2 Rear Pivot Screw3 Front ScrewLoosen rear pivot screw. Removefront screw. P

OM-230 298 Page 114-4. Installing Wire Guide ExtensionST-152 3231 Wire Guide Fitting2 Bolt3 Monocoil Liner4 Wire Guide ExtensionTighten bolt to secure

OM-230 298 Page 12Ref. 803 0191 Interconnecting CableReceptacle2 Interconnecting Cable3 14-Pin Control Cable4-6. Control Box Connections1234-7. 14-Pin

OM-230 298 Page 134-8. Removing Safety Collar And Adjusting Boom1 Locking KnobTighten knob to prevent boommovement. Loosen knob to allowboom movement.

OM-230 298 Page 1412434-11. Installing Drive Rolls804 737-A1 Drive Roll Carrier2 Ejector Button3 Drive Roll4 Pressure Door AssemblyInstallationOpen pr

OM-230 298 Page 154-12. Installing PD Continuous Wire GuidesRef. 804 731-A. PD Continuous Wire Guides:Should be used with .068/.072 in(1.8 mm) and sma

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-230 298 Page 164-13. Installing Non-PD (Old Style) Wire GuidesRef. 804 732-AInstalling wire guides with non- PD (old-style) drive rolls. Non-PD (ol

OM-230 298 Page 174-14. Installing Welding Gun804 730-A1 Gun Locking Tab2 Power Clamp Knob3 Power Pin Groove4 Gun Connection EndInstalling gun with Ac

OM-230 298 Page 184-15. Installing Welding Wire And Adjusting Pressure Drive SettingInstall wire spool. Ad-just tension nut sowire is taut when wirefe

OM-230 298 Page 194-16. Setting Internal DIP SwitchesPosition Settings And Results For DIP Switch S1 On PC1Run-In feature is not avail-able. X - Means

OM-230 298 Page 20Tools Needed:1/4 in4-17. Equipment DIP Switch Settings (For Models With Meters Only)12345Inches/MinuteDigital Meter DIP Switch Setti

OM-230 298 Page 215-2. Power Switch1 Power Switch1803 1535-3. Jog/Purge And Trigger Hold1803 15231 Jog/Purge Push ButtonPressing the Jog/Purge switch

OM-230 298 Page 225-4. Voltage Control And Digital Meters (For Models With Meters Only)3803 152121 VoltmeterThe voltmeter displays actual orpreset vol

OM-230 298 Page 23SECTION 6 − MAINTENANCE AND TROUBLESHOOTING6-1. Routine MaintenanceY Disconnect power before maintaining.n = Check ~ = Clean l = Rep

OM-230 298 Page 246-3. Diagnostics• Error IndicationsError conditions are indicated by LED3 onPC1 or on display (on models with meters). Toview LED3,

OM-230 298 Page 256-4. TroubleshootingY Disconnect power before troubleshootingTrouble RemedyWire feeds, shielding gas flows, butelectrode wire is not

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo

OM-230 298 Page 26SECTION 7 − ELECTRICAL DIAGRAMFigure 7-1. Circuit Diagram202 246-C

OM-230 298 Page 27NotesOver 80,000 trainedsince 1930!400 Trade Square East, Troy, Ohio 453731-800-332-9448 www.welding.orgStart Your ProfessionalWeldi

OM-230 298 Page 28SECTION 8 − PARTS LIST804 725-A12345678710111213319Fig 8-2Fig 8-3Fig 8-52141518222324252627Fig 8-4182930. Hardware is common andnot

OM-230 298 Page 29QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Model1216Figure 8-1. Main Assembly1 See Note Control Box, (Figure 8-2) 1 1. . . . . . . .

OM-230 298 Page 30803 028-B. Hardware is common andnot available unless listed.21214151619202326172213456789101198132425211827Figure 8-2. Control BoxQ

OM-230 298 Page 31QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Model75S 75DFigure 8-2. Control Box (Figure 8-1 Item 1) (Continued)10 070 371 Blank, Snap-

OM-230 298 Page 32804 729-A123456789101112131415161718892427282021192223262526. Hardware is common andnot available unless listed.Figure 8-3. Boom Ass

OM-230 298 Page 33QuantityDescriptionPartNo.ItemNo.Model12 16Figure 8-3. Boom Assembly (Figure 8-1 Item 13)1 000 527 Plug, 0.875 Inch 1 1. . . . . .

OM-230 298 Page 34See Table 8-1 ForDrive Roll & Wire Guide Kits. Hardware is common andnot available unless listed.804 733-A1021298765432022122151

OM-230 298 Page 35. Hardware is common andnot available unless listed.804 734-A2341567Figure 8-5. Drive Assembly With MotorItemNo.DiagrammarkingPartNo

OM-230 298 Page 36ST-146 339-B1234567*91011121314238*Includes Item 8. Hardware is common andnot available unless listed.Figure 8-6. Support, Hub &

OM-230 298 Page 37Wire SizePD-V for Hard Wire(1 kit or 4 rolls & 1 guide required)PD-U for Aluminum(1 kit or 4 rolls & 1 guide required)Guides

OM-230 298 Page 38Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2006−01Your distributor also givesyou ...ServiceYou always get the

PRINTED IN USA © 2006 Miller Electric Mfg. Co.2006−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914

OM-230 298 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _3/05Y Warning: Protect yourself and others from injury — read and follow these

OM-230 298 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sp

OM-230 298 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-230 298 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Document

OM-230 298 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONsom _3/05Y Avertissement : se protéger et protéger les autres contre le ris