Miller Electric 625 Owner's Manual

ProcessesDescriptionAir Plasma Cuttingand GougingAir Plasma CutterOM-2239 207 542N2007−04Spectrum 625And ICE-40C TorchRFile: Plasma CuttersVisit our w

OM-2239 Page 6D N’approchez pas le tube du chalumeau et l’arc pilote lorsque la gâ-chette est enfoncée.D Le câble de masse doit être pincé correctemen

OM-2239 Page 7D Les bouteilles ne doivent pas être près de la zone de coupage ni detout autre circuit électrique.D Un contact électrique ne doit jamai

OM-2239 Page 8LE COUPAGE Ã L’ARC peut causerdes interférence.D L’énergie électromagnétique peut gêner le fonction-nement d’appareils électroniques com

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 9SECTION 3 − DEFINITIONS3-1. Symbols And Definitions For Nameplate And Serial

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 10SECTION 4 − INSTALLATION4-1. Specifications50/60 HzAmperes Inputat Rated Loa

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 114-4. Torch Dimensions And WeightRef. 801 397-A3.5 lb (1.6 kg) With 25 ft (7.

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 124-6. Connecting Work Clamp and Gas/Air Supply1 Work Clamp2 WorkpieceConnect

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 134-7. Electrical Service Guide50/60 Hz Single PhaseInput Voltage 208 230Input

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 144-9. Selecting A Location And Connecting Input Power1 Plug (NEMA Type 6-50P)

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 154-10. Wiring Optional 240 Volt Plug (119 172) For Connection To Bobcat, Trai

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 164-11. Installing Alternative Plug1 Supplied 230 VAC PlugCut cord close to pl

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 17SECTION 5 − OPERATION1 Output ControlUse control to set cutting output.Place

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 185-3. Trigger Safety Lock1 Trigger801 397-A1Trigger Locked Trigger UnlockedRe

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 19out bottom of cut.Ref. 803 640-A / 801 400-B5-5. Sequence Of Cutting Operati

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 20Ref. 803 640-A / 801 400-B5-6. Sequence Of Gouging OperationConnect work cla

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 21Ref. 803 640-A / 801 400-B5-7. Sequence Of Piercing OperationMaintain approx

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 22SECTION 6 − MAINTENANCE & TROUBLESHOOTING6-1. Routine MaintenanceY Disco

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 236-2. Overload Protection: Status Lights & Checking Shield Cup Shutdown S

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 246-3. Checking/Replacing Retaining Cup, Tip, And ElectrodeOvertightening will

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 256-4. Torch And Work Cable ReplacementY Turn Off power source, and discon-nec

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 266-5. Troubleshooting Power SourceNoYesIs Power lightflashing?Reset Power swi

. A complete Parts List is available at www.MillerWelds.comOM-2239 Page 276-6. Troubleshooting TorchTorch travel speed too slow;increase travel speed

OM-2239 Page 28SECTION 7 − ELECTRICAL DIAGRAM212 926-AFigure 7-1. Circuit Diagram

OM-2239 Page 29SECTION 8 − PARTS LIST8-1. Recommended Spare PartsDescriptionPartNo.Dia.Mkgs.ItemNo.Recommended Spare PartsQuantity213308 COVER ASSY (I

OM-2239 Page 30195 110 ICE-40C 25ft Torch195 111 ICE-40C 50ft Torch1 183 427 Handle Assy, complete (1)2 192 059 Main Body (1)3 209 298 Leads, 25ft (1)

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2007−01Your distributor also givesyou ...ServiceYou always get the

PRINTED IN USA © 2007 Miller Electric Mfg. Co.2007−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914

OM-2239 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGpom _4/05Y Warning: Protect yourself and others from injury — read and follow these p

OM-2239 Page 2D On inverter power sources, failed parts can ex-plode or cause other parts to explode whenpower is applied. Always wear a face shieldan

OM-2239 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceHOT PARTS can cause severe burns.D Do not touch hot parts bare hande

OM-2239 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Documents (

OM-2239 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONpom_fre 4/05Y Avertissement : se protéger et protéger les autres contre le ri