Miller Electric 852 (50 Hz) User Manual download pdf

Processes

MIG (GMAW)

Flux Cored (FCAW)

Air Carbon Arc (CAC-A)

Cutting and Gouging

Submerged Arc (SAW)

Heavy Industrial Applications

Heavy Equipment Manufacturing

Truck and Trailer Manufacturing

Ship and Boat Building

Tank/Pressure Vessel Fabrication

Manufacture of Automotive Equipment

Railcar/Locomotive Fabrication and Repair

Furniture Manufacture

Structural Steel Fabrication

Sheet Metal Fabrication

Maintenance

Quick

Specs

Deltaweld

Series

MIG Welding

Power Source

Issued Dec. 2010 • Index No. DC/16.2

14-pin receptacle provides quick,

direct connection to Miller 14-pin wire

feeders and accessories.

Internal digital voltage control (DVC)

enables operator to preset weld

voltage before striking an arc.

Two positive output terminals provide

high/low stabilizer selection. Allows

operator to optimize arc performance.

Superior arc welding performance

with MIG welding.

Power efficient for exceptional value

and return on your investment.

Fan-On-Demand

™

operates only when needed reducing

noise, power consumption, and the amount of airborne

contaminants pulled through the machine.

The Power of Blue

Power source is warranted for 3 years, parts and labor.

Original main power rectified parts are warranted for 5 years.

Input Power 3-Phase Power on all models

Rated Output 302/402: 300 A at 32 VDC, 100% Duty Cycle

452/602: 450 A at 38 VDC, 100% Duty Cycle

652/852: 650 A at 44 VDC, 100% Duty Cycle

Weight 302/402: 323 lb (147 kg)

452/602: 384 lb (174 kg)

652/852: 472 lb (214 kg)

115 VAC duplex receptacle provides

15 amps of auxiliary power.

Simple control panel provides easy,

efficient operation.

Digital voltmeter and ammeter are

easy to read, even at 30 ft (9.2 m).

Line voltage compensation ensures

consistent weld performance by

keeping output power constant even if

primary input power varies by ±10%.

Deltaweld

452

MIGRunner

™

Package shown

Power cord strain relief provided for

your convenience at installation.

Remote on/off capabilities allow

operator to turn power source on/off

from a distance.

Remote voltage control allows

operator to change voltage from feeder.

Thermal overload protection light

indicates power shutdown. Helps

prevent machine damage if the duty

cycle is exceeded or airflow is blocked.

PC board protection prevents the wire

feeder power or other stray voltages

(less than 115 VAC) from harming the

power source PC board.

Enclosed circuit boards provide

additional protection from contaminants

resulting in longer service life.

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

Web Site

www.MillerWelds.com

Equipment Sales US and Canada

Phone: 866-931-9730

FAX: 800-637-2315

International Phone: 920-735-4554

International FAX: 920-735-4125

Build your own system at

MillerWelds.com/equiptoweld

or see the Stationary and

MIGRunner Packages (pg 5).

1 2 3 4 5 6 7 8

Summary of Contents

Page 1 - Deltaweld

ProcessesMIG (GMAW)Flux Cored (FCAW) Air Carbon Arc (CAC-A) Cutting and GougingSubmerged Arc (SAW)Heavy Industrial ApplicationsHeavy Equipment Manufac

Page 2 - 302/402 Specifications

614523DC AMPSDC VOLTSVOLT/AMP CURVE CV 00201030405060708050 100 150 200 250 300GMAWFCAWMAX.MED.MIN.% DUTY CYCLEWELDING AMPSDUTY CYCLE CHART20040030050

Page 3 - 452/602 Specifications

614523Control Panel1. Voltage Adjustment Control2. Output Switch3. Remote Voltage Control Switch4. Digital Meters5. Power Switch with Indicator Light6

Page 4 - 652/852 Specifications

Note: For input conductor and fuse size information consult the Owner’s Manual.4614523DC AMPSDC VOLTSVOLT/AMP CURVE CV 002010304050607080100 200 300 4

Page 5 - Packages

5Option #1: Deltaweld®Power SourcesOption #2: Deltaweld®Stationary PackagesOption #3: Deltaweld®MIGRunner™PackagesPackagesPurchase components separate

Page 6 - Genuine Miller Options

6Genuine Miller AccessoriesExtension Cables for 14-Pin Plugs to 14-Pin Sockets*#242 208 025 25 ft (7.6 m)#242 208 050 50 ft (15.2 m)#242 208 080 80 ft

Page 7 - Wire Feeder Options

Bench-Style Feeders Lit. Index No.S-22A M/11.0S-24A M/11.0S-74S M/3.0S-74D M/3.0S-74DX M/3.0Bench-Style Dual FeedersD-74S M/3.0D-74D M/3.0D-74DX M/3.0

Page 8 - Ordering Information

50 Hz models with CE Specifications are manufactured according to the Standards IEC-974-1 and EN-60974-1. Conforms with NEMA EW 1 “Electric Arc Weldin