Miller Electric Big Blue 602P User Manual download pdf

Processes

Stick (SMAW)

MIG (GMAW)

Flux-Cored (FCAW)

DC TIG (GTAW)

Air Carbon Arc (CAC-A)

3/8-inch (10 mm) carbons

Air Plasma Cutting and Gouging with

optional Spectrum models

Heavy Industrial

Applications

Heavy Construction

Structural Steel

Mining Maintenance

Maintenance and Repair Rigs

Process Piping

Big Blue

500 Pro

Diesel Engine-Driven

Welder/AC Generator

Issued Sept. 2014 • Index No. ED/11.0

Output Range DC Stick/TIG 20 – 500 A

DC MIG/FCAW 14 – 40 V

Generator Output Rated at 104° F (40° C)

3-Phase 21,000 watts peak, 15,000 watts continuous

1-Phase 15,000 watts peak, 12,000 watts continuous

Electronic engine display (USA model)

simultaneously displays fuel level,

engine hours, coolant temperature,

oil pressure, battery volts, and engine

RPM. Also tracks oil change intervals

and displays engine diagnostics for

quick and easy servicing.

The Vault —ultimate control board

reliability. See page 4.

Auto Remote Sense

™

(ARS) detects

if a remote control is plugged into

the 14-pin receptacle and eliminates

confusion of a remote/panel switch.

Thermal overload protection

prevents machine damage if the

duty cycle is exceeded or airflow

is blocked.

Remote oil drain prevents spills and

makes servicing easy.

Standard features include digital

preset weld meters, automatic idle

and cold weather starting aids.

Heavy-duty low-speed T4F and

T4i industrial diesel engines.

The cleanest, greenest diesel power

available. Utilizes Diesel Oxidation

Catalyst (DOC) technology in T4F

models to keep the air clean with NO

exhaust aftertreatment maintenance.

Welder/generator is warranted by Miller for 3 years, parts and labor.

Engine is warranted separately by engine manufacturer.

Quick

Specs

Miller Electric Mfg. Co.

An ITW Company

1635 West Spencer Street

P.O. Box 1079

Appleton, WI 54912-1079 USA

MillerWelds.comEquipment Sales US and Canada

Phone: 866-931-9730

FAX: 800-637-2315

International Phone: 920-735-4554

International FAX: 920-735-4125

USA model shown is

Meter maintenance display (CA and

International models) includes oil

pressure, coolant temperature and

battery voltmeter.

Low OCV Stick (VRD) reduces the

open-circuit voltage to 15 volts when

the welding power source is not in use.

This feature is now built into the Big

Blue 500 Pro for increased operator

safety without compromising arc starts.

Infinite arc control allows the arc

characteristics to be changed for

specific applications in Stick, MIG

and FCAW.

1 2 3 4 5 6 7 8

Summary of Contents

Page 1 - Big Blue

ProcessesStick (SMAW)MIG (GMAW)Flux-Cored (FCAW) DC TIG (GTAW) Air Carbon Arc (CAC-A) 3/8-inch (10 mm) carbons Air Plasma Cutting and Gouging with opt

Page 2 - Performance Data

USACA and Int’lPerformance Data2Specifications (Subject to change without notice.)FUEL CONSUMPTION CURVE0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2

Page 3 - Function Guide

Function Guide1. Weatherproof Lexan®Nameplate is super durable and resistscracking and fading. Color coding is for ease of operation.2. Self-Calibrati

Page 4 - TIG with Auto-Stop

4Rigorous Testing for Tough,Real-World ConditionsTo prove our machines go to thelimit, Miller industrial engine drivesare put to the test in very extr

Page 5 - Accessories

5Genuine Miller®Accessories Polarity Reversing Switch Kit #301 112 FieldChanges DC polarity without the use of tools.Adapter Cord, Full KVA #30

Page 6 - Mounting Specifications

6Genuine Miller®Accessories (Continued)Remote ControlsWireless Remote HandControl #300 430For remote current,voltage and contactorcontrol. Receiver

Page 7 - Typical Installations

714-PinRHC-14Wireless Remote Hand Control14-PinRHC-14Wireless Remote Hand ControlStick ElectrodeRemote ControlORWorkStick ElectrodeRemote ControlORWor

Page 8 - Ordering Information

Equipment and Options Stock No. Description Qty. PriceBig Blue®500 Pro #907 561 Deutz. USA base model with 240-volt 3-phase powerEPA Tier 4 Final Co