Miller Electric ICE-100T User Manual download pdf

Rated Output

(Three-phase input only)

100 A at 160 VDC,

80% Duty Cycle (380–575 V)

50% Duty Cycle (230 V),

40% Duty Cycle (208 V)

Cutting Capability

Rated: 1-1/4 in (32 mm)

Quality: 1-1/2 in (38 mm)

Sever: 1-3/4 in (44 mm)

Weight

With torch: 97 lb (44 kg)

Required Input

Pressure/Flow

9.2 SCFM (260 L/min) at

90 PSI MIN (621 kPa)

120 PSI MAX (828 kPa)

Industrial Applications

Heavy Fabrication

Manufacturing

Processes

Air Plasma Cutting

and Gouging

Spectrum

1251

Air Plasma

Cutting and Gouging

Issued March 2007 • Index No. PC/11.0

The Power of Blue

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

Web Site

www.MillerWelds.com

International Headquarters

Phone: 920-735-4505

USA FAX: 920-735-4134

Canadian FAX: 920-735-4169

International FAX: 920-735-4125

ICE-100T torch includes a drag shield that

attaches to the cup and holds the tip off the

workpiece. This permits the operator to drag

the torch on the workpiece while cutting,

which increases operator comfort and makes

template cutting easier.

Postflow cooling circuit cools the torch and

consumables with postflow air after you

release the trigger, extending the life of torch

and consumables.

Patented Ultra-Quick

Connect

™

torch offers

the fastest plasma torch

connection and removal

in the industry.

Starts without high-frequency so it will not

interfere with or damage controls or

computers.

CNC/robotic machine interface is standard

on all units, allowing automated control and

rapid changeover to mechanized operation.

Consumables storage compartment

provides convenient access to consumables

and parts.

Auto-Line

™

automatically connects unit to

any primary input voltage from 208 to 575

volts three-phase, 50 or 60 Hz.

LVC

™

line voltage compensation provides

peak performance power under variable

input voltage conditions (176–630 V) for

steady cuts and cleaner ending cuts.

Auto-Refire

™

technology provides ultimate

convenience by automatically controlling

the pilot arc when cutting expanded metal or

multiple pieces of metal. The pilot arc will

switch in and out as fast as needed when

cutting expanded metal and provides

maximum power for cutting thicker metal

—all automatically! No need for manual

re-triggering, reducing user hand fatigue.

Portable and powerful — cuts up to 1-3/4 in

(44 mm) yet weighs only 97 lb (44 kg).

Wind Tunnel Technology

™

prevents dust

and particles from damaging internal

components. Also, the Fan-On-Demand

™

cooling system only operates when

needed, reducing the amount of airborne

dust/dirt pulled through the unit.

Superior gouging capability provides an

extremely long gouging arc for those

hard-to-reach, heavy applications. Plasma

arc gouging produces less dust, smoke

and other harmful environmental hazards

compared to carbon arc gouging.

Power source is warranted for 3 years, parts and labor.

ICE torch is warranted for 1 year, parts and labor.

Quick

Specs

Miller’s rugged ICE-100T torch provides

a rated cut of 1-1/4 in (32 mm), longer

consumable life, and a torch cable that

is more resistant to burns and cuts.

Comes Complete With:

ICE-100T hand-held torch with 25 ft

(7.6 m) or 50 ft (15.2 m) cable, or

ICE-100TM machine-held torch with

25 ft (7.6 m) or 50 ft (15.2 m) cable.

Extra consumables supplied

Heavy-duty work clamp with 25 ft

(7.6 m) or 50 ft (15.2 m) cable

10 ft (3 m) power cord

CNC/robotic remote cable kit

(included w/machine-held torch pkg)

1 2 3 4

Summary of Contents

Page 1 - Spectrum

Rated Output(Three-phase input only)100 A at 160 VDC, 80% Duty Cycle (380–575 V)50% Duty Cycle (230 V), 40% Duty Cycle (208 V)Cutting CapabilityRated:

Page 2 - Rated Cutting Performance

2Input Power3-phaseRated Output100 A at 160 VDCAmps Input at Rated Output, 50/60 Hz208 V 230 V 400 V 460 V 575 V KVA KW55 49 28 24 19 19.1 18.1Duty Cy

Page 3 - #212 735

3Replacement Torch and ConsumablesICE-100TM Machine-Held Torch#225 706 25 ft (7.6 m)#225 708 50 ft (15.2 m)O-Ring#212 735O-Ring#212 735Electrode#212 7

Page 4 - Genuine Miller Accessories

Litho in USADistributed by:Power Source and Options Stock No. Description Qty. PriceSpectrum®1251 #907 305-01-1* With 25 ft (7.6 m) ICE-100T hand-held