Miller Electric 3035 Owner's Manual

ProcessesOM-1216 205 917BNovember 2002Visit our website atwww.MillerWelds.comDescriptionMIG (GMAW) WeldingWire Feeder Spool GunSpoolmate 3035 And 3545

OM-1216 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptibles

OM-1216 Page 71-3. Dangers supplémentaires en relation avec l’installation, le fonctionnementet la maintenanceRisque D’INCENDIE OUD’EXPLOSION.D Ne pas

OM-1216 Page 81-4. Principales normes de sécuritéSafety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel-ding Society, 550 N.W. Lejeune Rd,

OM-1216 Page 9SECTION 2 – INSTALLATION2-1. Specifications For Spoolmate 3035Wire Diameter RangeApproximateWire FeedRangeCoolingMethodMaximum SpoolSize

OM-1216 Page 102-3. Connecting Spool Gun To Millermatic 2103802 998124RearPanel561 Barbed Fitting. If spool gun gas hose isequipped with a pre-install

OM-1216 Page 112-4. Installing Wire Spool And Threading Welding WireRef. 801 891-ATools Needed:1 Thumb Screw2 Spool CoverRemove thumb screw and spoolc

OM-1216 Page 122-5. Removing Existing Barrel And Installing Contact Adapter802 379-A1 Base Nut LocationRemove base nut from handle.2 Handle SectionRem

OM-1216 Page 13SECTION 3 – OPERATION3-1. Controlssb5.1* 6/92 – S-0621-C / 801 889-A. Spool Gun On/Off switch inMillermatic 185 HobartIronMan 210 or Ir

OM-1216 Page 144-2. Changing Drive Rolls801 893-ATools Needed:Y Turn Off power at weldingpower source first.1 Drive Roll CoverRemove cover.Changing Pu

OM-1216 Page 154-3. Changing LinerRef. 801 891-ATools Needed:Y Turn Off power at weldingpower source first.1 Nozzle2 Contact Tip3 LinerRemove and repl

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-1214 Page 16Notes

OM-1216 Page 17SECTION 5 – ELECTRICAL DIAGRAMSFigure 5-1. Circuit Diagram186 451

OM-1216 Page 18SECTION 6 – PARTS LIST. Hardware is common andnot available unless listed.801 900-CFigure 6-1. Complete Assembly For Spoolmate 3035

OM-1216 Page 19QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 6-1. Complete Assembly For Spoolmate 30351 PB1 186 416 TRIGGER SWITCH 1. . . . . . .

OM-1216 Page 20. Hardware is common andnot available unless listed.802 577Figure 6-2. Complete Assembly For Spoolmate 3545

OM-1216 Page 21QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 6-1. Complete Assembly For Spoolmate 35451 PB1 186 416 TRIGGER SWITCH 1. . . . . . .

OM-1216 Page 22204 161123456Figure 6-3. Spoolmate Optional Hose & Cables Extension KitDescriptionPartNo.194 996ItemNo.Figure 6-3. Spoolmate Hose &

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 6/02Your distributor also givesyou ...ServiceYou always get the fa

PRINTED IN USA  2002 Miller Electric Mfg. Co. 8/02Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US

WARNINGTABLE OF CONTENTSSECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage

OM-1216 Page 1SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USINGsom _nd_4/981-1. Symbol UsageMeans Warning! Watch Out! There are possible hazardswith

OM-1216 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Spark

OM-1216 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

OM-1216 Page 41-5. EMF InformationConsiderations About Welding And The Effects Of Low FrequencyElectric And Magnetic FieldsWelding current, as it flow

OM-1216 Page 5SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANTUTILISATIONsom _nd_fre 4/981-1. Signification des symbolesSignifie Mise en garde ! Soyez v