Miller Electric GA-16C1 Owner's Manual

Browse online or download Owner's Manual for Welding System Miller Electric GA-16C1. Miller Electric GA-16C1 Owner`s manual User Manual

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cover 7/93 – ST-801 114 PRINTED IN USA
1995 MILLER Electric Mfg. Co.
Read and follow these instructions and all
safety blocks carefully.
Have only trained and qualified persons
install, operate, or service this unit.
Call your distributor if you do not understand
the directions.
Give this manual to the operator.
For help, call your distributor
or: MILLER ELECTRIC Mfg. Co., P.O. Box
1079, Appleton, WI 54912 414-734-9821
OWNER’S
MANUAL
March 1995 Form: OM-174 470
Effective With Serial No. KF842218
Gold Seal Model 420
CV/DC Welding Power Source/Wire Feeder
For FCAW And GMAW Welding
90 Amperes, 18 Volts At 20% Duty Cycle
Uses 115 Volts AC, Single-Phase Input Power
Overheating, Short-Circuit, And Motor Overload Protection
Usable Range Of 30 To 130 Amperes
Includes Gun, Welding Wire, And Gas Valve
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Summary of Contents

Page 1 - Gold Seal Model 420

cover 7/93 – ST-801 114 PRINTED IN USA 1995 MILLER Electric Mfg. Co.Read and follow these instructions and allsafety blocks carefully.Have only train

Page 2

OM-174 470 Page 42-4. Connecting Input PowerConnect unit to a properly grounded 115 VAC receptacle of a 20 ampere individual branch circuit protected

Page 3

OM-174 470 Page 5Ref. ST-161 157 / Ref. ST-159 615-A / Ref. ST-174 544 / S-0627-A1 Wire Spool2 Hub Tension NutGrasp spool. Turn while usingwrench to a

Page 4 - PRINCIPAL SAFETY STANDARDS

OM-174 470 Page 62-6. Installing Gas SupplyWARNINGCYLINDERS can explode if damaged.• Keep cylinders away from welding and otherelectrical circuits.• N

Page 5 - TABLE OF CONTENTS

OM-174 470 Page 71 Power SwitchUse switch to turn unit On and Off.2 Wire Speed ControlUse control to select a wire feedspeed. As Thickness (voltage)sw

Page 6

OM-174 470 Page 84-1. Routine MaintenanceTurn Off all power before maintaining.3 MonthsReplaceUnreadableLabels6 MonthsCleanDriveRolls3 MonthsTape OrRe

Page 7 - SECTION 1 – SPECIFICATIONS

OM-174 470 Page 94-3. Drive Assembly MaintenanceREAD SAFETY BLOCKS at start ofSection 4 before proceeding.WARNINGTurn Off and unplug unit.1 Wire Spool

Page 8 - SECTION 2 – INSTALLATION

OM-174 470 Page 104-4. Gun MaintenanceREAD SAFETY BLOCKS at start ofSection 4 before proceeding.WARNINGFLYING METAL CHIPS AND DIRT can cause injury an

Page 9 - 2-3. Installing Welding Gun

OM-174 470 Page 114-5. TroubleshootingREAD SAFETY BLOCKS at start ofSection 4 before proceeding.WARNINGTable 4-1. Welding TroubleWelding Trouble Remed

Page 10

OM-174 470 Page 12SECTION 5 – ELECTRICAL DIAGRAMSSB-174 468Figure 5-1. Circuit Diagram For Welding Power Source

Page 11

OM-1309 Page 13Figure 5-2. Wiring Diagram For Welding Power SourceSC-174 465

Page 13 - ELECTRIC SHOCK can kill

OM-174 470 Page 14SECTION 6 – PARTS LISTST-801 1381212133451415678910111617181920212223 24 25262728293837303132333435 36414243444546474849505139 40Fig

Page 14 - ST-801 126 / ST-149 327

OM-174 470 Page 15Parts For Main AssemblyNOTE: All items indented by a dot(s) are included with the item listed directly above.DescriptionPartNo.ItemN

Page 15

OM-174 470 Page 16Table 6-1. Suggested Welding SettingsE-71T-GSFlux CoreShielding Gas,And Flow Rate14 ga. 16 ga. 18 ga. 20 ga.22 ga. AndMetal Thicknes

Page 18 - OM-174 470 Page 12

sr1.1.1 2/94ARC WELDING SAFETY PRECAUTIONSWARNINGPROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDRENAWAY. PACEMAKER WEARE

Page 19 - OM-1309 Page 13

sr1.1.1 2/94WELDING can cause fire or explosion.Welding on closed containers, such as tanks, drums,or pipes, can cause them to blow up. Sparks can fly

Page 20 - SECTION 6 – PARTS LIST

OM-174 470 – 3/95EMF INFORMATIONThe following is a quotation from the General Conclusions Section ofthe U.S. Congress, Office of Technology Assessment

Page 22

OM-174 470 Page 1SECTION 1 – SPECIFICATIONSTable 1-1. Welding Power SourceSpecifications DescriptionType Of Output Constant Voltage/Direct Current (CV

Page 23

OM-174 470 Page 21-2. Duty CycleCAUTIONWELDING LONGER THAN RATED DUTY CYCLE can damage unit or gun and void warranty.• Do not weld at rated load longe

Page 24

OM-174 470 Page 32-2. Gun Polarity For Wire TypeWARNINGELECTRIC SHOCK can kill.• Do not touch live electrical parts.• Turn Off welding power source, a

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