Miller Electric Big Blue 400 PX User Manual

Browse online or download User Manual for Welding System Miller Electric Big Blue 400 PX. A EDX10-1 Big Blue 400 X CC-CV.qxd:A EDX10

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Processes
Stick (SMAW)
MIG (GMAW)
Flux Cored (FCAW)
Lift-Arc DC TIG (GTAW)
Air Carbon Arc (CAC-A)
thru 1/4 in (6.4 mm) carbons
Industrial Applications
Pipe Welding
Structural
General Fabrication
Big Blue
®
400XCC/CV
Diesel Welder/
Generator
Issued May 2008 • Index No. EDX/10.1
Auto Remote Sense (ARS) detects if
a remote control is plugged into the
14-pin receptacle and eliminates
confusion of the remote/panel switch.
Simple-to-set controls require no
elaborate procedure just select
process and weld!
Tailored Arc Control (DIG) allows the
arc characteristics to be changed for
specific applications and electrodes.
Smooth running 7018 or stiffer,
more penetrating 6010 electrodes.
High efficiency: 3-phase, rotating-field
welding generator requires less fuel and
horsepower to operate.
IEC and NEMA compliant for welders.
Degree of protection by enclosure IP23.
The Power of Blue
®
.
Welder/generator is warranted by Miller for 3 years, parts and labor.
Engine is warranted separately by engine manufacturer.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
Output Range DC Stick 40 410 A
DC TIG 20 410 A
FCAW/MIG 14 40 V
Generator Output Rated at 104˚ F (40˚ C)
12,000 Watts Peak, 10,000 Watts Continuous
Quiet operation. Improves work site
communication and safety.
Thermal overload protection prevents
machine damage if the duty cycle is
exceeded or airflow is blocked.
Quick
Specs
The Vault ultimate control board
reliability. See page 4.
Meter maintenance displays.
Hour meter function
Oil change interval
High coolant temperature and low oil
pressure shutdowns
Low fuel shutdown engine shuts
downs before system runs out of fuel,
making restarts easy.
CATERPILLAR C1.5,
21.7 HP @ 1800 RPM
industrial diesel engine
Heavy-Duty Low-Speed Industrial
Engine Choices!
Designed to operate over 10,000 hours
before the first basic overhaul. Backed
by worldwide support and service.
Accu-Rated
Not Inflated
Generator Power
The Big Blue 400 X is ideal for
pipeline contractors, rental or
fleet managers who value
reliability, ease of service, and
long life at an economical price.
See inside for more machine features/benefits.
403D-15, 21.7 HP @
1800 RPM industrial diesel engine
Superior arc performance
• Preset DIG settings (Stick)
• Hot Start
(Stick)
• Lift-Arc
TIG with Auto-Stop
and Crater-out
• MIG/FCAW arc performance
Improved!
Superior Arc
Performance!
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Summary of Contents

Page 1 - 400XCC/CV

ProcessesStick (SMAW)MIG (GMAW)Flux Cored (FCAW) Lift-Arc DC TIG (GTAW) Air Carbon Arc (CAC-A) thru 1/4 in (6.4 mm) carbons Industrial ApplicationsPi

Page 2 - Performance Data

STICK MODE V/A CURVE – MAX DIGDC VOLTSDC AMPERES0 100 200 300 400 5006001009080706050403020100MINMAX300GENERATOR POWER CURVE0 40 80 120 160020406080AC

Page 3 - ARC END with Crater-out

Big Blue 400 CX CC/CV Function Guide1. Optional self-calibrating digital weld meters with metermaintenance displays (order #195 289).2. Eight Preset D

Page 4

4Rigorous Testing for Tough,Real-World ConditionsTo prove our machines go to thelimit, Miller industrial enginedrives are put to the test in veryextre

Page 5 - Genuine Miller Accessories

5Cold Weather Starting Aid #195 056 Field120 V block heater. Note: All models come standard with preheaters (glow plugs).Spark Arrestor (Muffler) K

Page 6 - Trailers and Hitches

6Genuine Miller Accessories (continued)Mid-Frame Trailer #195 4811500 lb (680 kg) capacity highway trailer.Welded steel tubing frame, heavy-duty ax

Page 7 - Typical Installations

7MIG Gun Work SuitCase 8RC/12RC Work Stick Electrode Work Flux Cored Gun Aluminum MIG with Spoolmatic 30A Gun Work Cutting Torch Work Spectrum 14-Pi

Page 8 - Ordering Information

Litho in USADistributed by:Equipment and Options Stock No. Description Qty. PriceBig Blue®400 CX CC/CV Flux Cored, CE #907 143 CATERPILLAR Engine A a

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