Miller Electric Axcess 300 Owner's Manual

OM-230 032M 2010−11Axcess 300CEProcessesDescriptionMIG (GMAW) WeldingPulsed MIG (GMAW-P)Flux Cored (FCAW) WeldingAutomatic WeldingAutomatic Welding In

OM-230 032 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-230 032 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2010−037Se protéger et protéger les autres contre le risque de bles

OM-230 032 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur UNE FOISl’alimentation coupée.D Arrêter les convertisseur

OM-230 032 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz protecteur en casde non-uti

OM-230 032 Page 8Les PIÈCES MOBILES peuventcauser des blessures.D Ne pas s’approcher des organes mobiles.D Ne pas s’approcher des points de coincement

OM-230 032 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-230 032 Page 10

OM-230 032 Page 11SECTION 3 − DEFINITIONS3-1. Manufacturer’s Warning Label DefinitionsWarning! Watch Out! There arepossible hazards as shown by thesym

OM-230 032 Page 12219844-A> 5 minVVV1 Warning! Watch Out! There arepossible hazards as shown by thesymbols.2 Electric shock from wiring can kill.3

OM-230 032 Page 133-3. Symbols And DefinitionsAAmperageDirect Current(DC)AlternatingCurrent (AC)VVoltageOutput Circuit Breaker Remote OnOff Positive N

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-230 032 Page 14SECTION 4 − SPECIFICATIONS4-1. Important Information Regarding CE Products (Sold Within The EU)A. Information On Electromagnetic Fie

OM-230 032 Page 15SECTION 5 − INSTALLATION. Appearance of actual unit may vary from unit shown in manual.5-1. SpecificationsInputPowerRated WeldingOut

OM-230 032 Page 165-3. Duty Cycle And OverheatingDuty Cycle is percentage of 10minutes that unit can weld at ratedload without overheating.If unit ove

OM-230 032 Page 175-5. Serial Number And Rating Label LocationThe serial number and rating information for this product is located on the rear panel.

OM-230 032 Page 18Ref. 803 668-A1 115 V 10 A AC Receptacle RC2Receptacle supplies 60 Hzsingle-phase power. Maximum outputfrom RC2 is limited by supple

OM-230 032 Page 195-10. Electrical Service GuideFailure to follow these electrical service guide recommendations could create an electric shock or fir

OM-230 032 Page 205-11. Connecting Input Power 804 650-A / Ref. 803 855-A / Ref. 803 766-A / 219 842-ATools Needed:5/16 in.Route ground conductorthrou

OM-230 032 Page 21SECTION 6 − RECOMMENDED SETUP PROCEDURES6-1. Weld Output Terminals And Selecting Weld Cable Sizes*NOTICE − The Total Cable Length in

OM-230 032 Page 226-2. Connecting To Weld Terminals12Ref. 803 667-A / 803 778-A! Turn off power before connecting toweld output terminals.! Failure to

OM-230 032 Page 236-3. Welding Circuit. Minimizing the welding circuit loop can prevent extreme voltage drops that produce poor welding characteristic

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1...1-1. Symbol Usage 1...

OM-230 032 Page 24Ref. 804 526-A1 Welding Power Source2 Electrode Cable3 Feeder Cable4 Work Cable5 Voltage Sensing Lead6 Wire Feeder7 WorkpieceThe met

OM-230 032 Page 25. Welding on a single workpiece using multiple welding power sources can cause arc blow and arc impedance to develop or intensify.Re

OM-230 032 Page 266-6. Voltage Sensing Lead And Work Cable Connections For Multiple Welding ArcsA. Bad SetupRef. 804 528-A1 Welding Power Source2 Elec

OM-230 032 Page 27B. Better SetupRef. 804 529-A1 Welding Power Source2 Electrode Cable3 Feeder Cable4 Work Cable5 Voltage Sensing Lead6 Wire Feeder7 W

OM-230 032 Page 28C. Best SetupRef. 804 530-A1 Welding Power Source2 Electrode Cable3 Feeder Cable4 Work Cable5 Voltage Sensing Lead6 Wire Feeder7 Wor

OM-230 032 Page 29SECTION 7 − OPERATION7-1. Front Panel Switches12Ref. 803 669-A1 Power SwitchTurns unit On or Off.2 Pilot LightLight indicates status

OM-230 032 Page 30SECTION 8 − MAINTENANCE8-1. Routine Maintenance! Disconnect power before maintaining.. Maintain more oftenduring severe conditions.n

OM-230 032 Page 31SECTION 9 − SAFETY PRECAUTIONS FOR SERVICINGProtect yourself and others from injury — read and follow these precautions.9-1. Symbol

OM-230 032 Page 32MOVING PARTS can injure.D Keep away from moving parts such as fans.D Keep away from pinch points such as driverolls.D Have only qual

OM-230 032 Page 33SECTION 10 − TROUBLESHOOTING10-1. Removing Cover and Measuring Input Capacitor Voltage! Turn Off welding powersource, and disconnect

TABLE OF CONTENTSSECTION 9 − SAFETY PRECAUTIONS FOR SERVICING 31...9-1. Symbol Usage 31...

OM-230 032 Page 341 Weld Process Board PC4Diagnostic LEDs are visible inside unit,located on PC4 mounted on the top tray.Refer to Section 10-3 for inf

OM-230 032 Page 3510-4. Network And Module Status LEDsA. Network Status LEDsThe following is a network status LED:LED4 on the PCM circuit board.Status

OM-230 032 Page 3610-5. TroubleshootingTrouble RemedyNo weld output; completely inoperative Place line disconnect in On position (see Section 5-11).Ch

OM-230 032 Page 37Notes

OM-230 032 Page 38SECTION 11 − ELECTRICAL DIAGRAMSFigure 11-1. Circuit Diagram For Welding Power Source

OM-230 032 Page 39229 810-C

OM-230 032 Page 40SECTION 12 − PARTS LIST. Hardware is common andnot available unless listed.Ref. 804 651-B1231820191978167141391017 − Fig 12-54 − Fig

OM-230 032 Page 41DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 12-1. Main AssemblyQuantity1 210492 Cover, Top 1... ... ... ...

OM-230 032 Page 42802 955-A34567833343517182021232425233629261327283031101115142919373823223212. Hardware is common andnot available unless listed.761

OM-230 032 Page 43DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 12-2. Windtunnel Assembly LH And RH (Continued)(Fig 12-1 Item 6)Quantity20 201695 Clamp, Ca

DECLARATION OF CONFORMITYfor European Community (CE marked) products.MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declar

OM-230 032 Page 44. Hardware is common andnot available unless listed.803 422-B12345765Figure 12-3. Top Tray AssemblyDescriptionPartNo.Dia.Mkgs.ItemNo

OM-230 032 Page 45. Hardware is common andnot available unless listed.803 672-B1234567891011Figure 12-4. Rear Panel AssemblyDescriptionPartNo.Dia.Mkgs

OM-230 032 Page 46. Hardware is common andnot available unless listed.Ref. 804 676-A1235674891011126131415151718197620212216Figure 12-5. Front Panel A

OM-230 032 Page 47DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 12-5. Front Panel Assembly (Continued)Quantity14 207979 Box, Louver 1... ... .

Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2010−01Your distributor also givesyou ...ServiceYou always get the

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2010 Miller Electric Mfg. Co. 2010−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer

OM-230 032 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2010−037Protect yourself and others from injury — read and follow these precau

OM-230 032 Page 2D Keep your head out of the fumes. Do not breathe the fumes.D If inside, ventilate the area and/or use local forced ventilation at th

OM-230 032 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,