Miller Electric A1D-4RV Specifications

Browse online or download Specifications for Welding System Miller Electric A1D-4RV. Miller Electric A1D-4RV Specifications User Manual

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Miller
January
1990
FORM:
OM-1
580
Ef
tective
W
ith
Style
No
.
JK-11
MODEL:
MODEL
A1D-4RV
OWNERS
MANUAL
IMPORTANt:
Read
and
understand
the
entire
contents
of
both
this
manual
and
the
power
source
manual
used
with
this
unit,
with
special
emphasis
on
MILLER
ELECTRIC
Mfg.
Co.
AMIerGr~p
Ltd..
Corr~any
the
safety
material
throughout
both
manuais,
before
instaiiing,
operating,
or
maintaining
this
equipment.
This
unit
and
these
instructions
are
for
use
oniy
P0
B~
1079
Appleton,
WI
54912
USA
by
persons
trained
and
experienced
In
the safe
operation
of
welding
equip-
Tel.
414-734-9821
ment.
Do
not
aiiow
untrained
persons
to
instaii,
operate,
or
maintain
this
unit.
Contact
your
distributor
if
you
do
not
fully
understand
these
instructions.
PRINTED
IN
U.S.A
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1 2 ... 22

Summary of Contents

Page 1 - IMPORTANt:

MillerJanuary1990FORM:OM-1580EftectiveWithStyleNo.JK-11MODEL:MODELA1D-4RVOWNERSMANUALIMPORTANt:Readandunderstandtheentirecontentsofboththismanualandt

Page 2 - WARRANTY

obtainablefromtheAmericanNationalStandardsInstitute,1430Broadway,NewYork,NY10018.7.AWSStandardA6.0,WELDINGANDCUTTINGCONTAINERSWHICHHAVEHELDCOMBUSTIBLE

Page 3 - Replacement

SECTION3SPECIFICATIONSTable3-1.SpecIfications3-1.DESCRIPTIONTheAlD-4RVwiredriveassemblyisdesignedforusewiththeMRV-6arcweldingrobot.Thisisafourdrivero

Page 4 - Assembly

4-2.DRIVEMOTORaCAUTION:LOSSOFGEAROILORDIRTENTERINGGEARCASEWILLDAMAGEMOTOR.Thegearcaseofthedrivemotorisequippedwithtwoventscrews.Donotremoveordiscardt

Page 5

B.One-PieceDriveRoll(Figure4-2and4-3)IMPORTANT:One-piecedriverollsareofthedoubleusagetype.Whenthegroovesbecomeworn,reverseeachdriveroll,locatingtheunu

Page 6 - Identifying

4.Cutoffanyportionofthefreeendofthewirewhichisnotstraight.Ifnecessary,straightenwiretoremovecast.Besurethatthecutendisfreefromroughsurfacestopermitpro

Page 7 - Connections

SpringBrush____________________BoxSpringRetaininingBracketBrushPigtailFigure6-1.ViewOfSpringAssemblyAndBrushWhenBrushCapIsOpenedFigure6-2.ViewOfSpring

Page 8 - Cutting.

Table7-1.TroubleshootIngTROUBLEPROBABLECAUSEREMEDYWireFeedserratically.Obstructioninguncontacttube.Clearobstruction.Drivemotorplugnotsecuretocordplug.

Page 9 - Society

SECTION8-ELECTRICALDIAGRAMSSHOCKSENSORMOTORPOWERCHASSISMOTORPOWER+8VDCTACHSIGNALCOMMONCircuitDiagramNo.A-094456DIagram8-2.CircuitDiagramForTachBoardPC

Page 10

SECTION9PARTSLISTOM-1580Page14

Page 11 - Capacity

0Cu0-u(U(J135J36~3~sIncIudedw/Item27IncludesItem25IncludesItems13-151Includedw/Item302019515049 4847464540251339414443424131514SC-134750Figure9-1.MaI

Page 12 - Securing

UILIMITEDWARRANTYEFFECTIVE:FEBRUARY1,19901_uThiswarrantysupersedesallpreviousMILLERwarrantiesandisexclusivewithnootherguaranteesorwarrantiesexpressedo

Page 13

ItemDia.PartNo.Mkgs.No.DescnptionQuantityFigure9-1.MainAssembly1046779DRIVEASSEMBLY,(consistingof)12601925SCREW,capstihexhd.250-2023010224.PIN,springC

Page 14

ItemDia.PartNo.Mkgs.No.DescriptionQuantityFigure9-1.MainAssembly44044735SCREW,capstihexhd.250-28245602207WASHER,lockstisplit.250246602241WASHER,flatst

Page 16

OM-1580-1/90RECEIVING-HANDLINGBeforeunpackingequipment,checkcartonforanydam-UsethefollowingspacestorecordtheModelDesignaagethatmayhaveoccurreddunngshi

Page 17 - DIAGRAMS

SectionNoPageNo.SECTION7TROUBLESHOOTING7-1.General117-2.TroubleshootingChart11SECTION8ELECTRICALDIAGRAMSDiagram8-1.CircuitDiagram13Diagram8-2.Circui

Page 18

SECTION1SAFETYRULESFOROPERATIONOFARCWELDINGPOWERSOURCE1-1.INTRODUCTIONWelearnbyexperience.Learningsafetythroughpersonalexperience,likeachildtouchinga

Page 19 - 3~sIncIuded

toatmospherescontainingevenminuteamountsoftrichloroethyleneorperchioroethylene.C.FireandExplosionPreventionCausesoffireandexplosionare:combustiblesrea

Page 20 - TERMINAL

Prohibiteduse.Neveruseacylinderoritscontentsforotherthanitsintendeduse,NEVERasasupportorroller.Locateorsecurecylinderssotheycannotbeknockedover.Passag

Page 21 - Description

1-3.ARCWELDINGComplywithprecautionsin1-1, 1-2,andthissection.ArcWelding,properlydone,isasafeprocess,butacarelessoperatorinvitestrouble.Theequipmentcar

Page 22

electricaflyHOTbystraycurrentmayshock,possiblyIa-tally.DoNOTGROUNDtoelectricalconduit,ortoapipecarryingANYgasorflammableliquidsuchasoilorfuel.Three-ph

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