Miller-electric MILLERMATIC 350P User Manual

Millermatic 350 AndMillermatic 350PProcessesDescriptionRArc Welding Power Sourceand Wire FeederOM-1327 213 814AD2010−04MIG (GMAW) WeldingPulsed MIG (G

OM-1327 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur UNE FOISl’alimentation coupée.D Arrêter les convertisseurs,

OM-1327 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz protecteur en casde non-utilis

OM-1327 Page 8Les PIÈCES MOBILES peuventcauser des blessures.D Ne pas s’approcher des organes mobiles.D Ne pas s’approcher des points de coincementtel

OM-1327 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Documents

OM-1327 Page 10

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 11SECTION 3 − INSTALLATION3-1. SpecificationsRated OutputMax. OpenCircuitVolta

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 123-3. Volt-Ampere Curve217 443-A1 Normal Volt-Ampere CurvesThe volt-ampere cu

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 133-5. Installing Work Clamp1 Work Cable2 BootRoute cable through front panelo

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 143-7. Installing Welding Gun1 Drive Assembly2 Gun Securing Knob3 Gun EndLoose

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 153-8. Connecting Spoolmatic) 15A Or 30A Gun803 568-D1 Gun Trigger PlugInsert

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 163-9. Connecting XR Edge, XR-A Gun, XR-A Python, Or XR - Aluma-Pro803 569-C /

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 173-10. Setting Gun Polarity For Wire Type1 Polarity Changeover InformationAlw

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 183-11. Installing Gas Supply803 542-CTools Needed:1-1/8, 5/8 in.123457Rear Pa

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 193-12. Installing Wire Spool and Adjusting Hub TensionRef. 805 023-AWhen a sl

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 203-14. Selecting Input Voltage (200/230/460 Volt Models Only)803 539-C / 804

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 213-15. Serial Number And Rating Label LocationThe serial number and rating in

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 223-17. Selection A Location And Connecting 1-Phase Input PowerRef. 803 543-E

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 233-18. Threading Welding Wire For MIG Gun1 Wire Spool2 Welding Wire3 Inlet Wi

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 243-19. Threading Welding Wire For XR Edge, XR-A Gun, XR-A Python, Or XR - Alu

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 253-20. Threading Welding Wire Through XR GunsRef. 802 193-A / 801 556 / Ref.

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usa

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 26SECTION 4 − OPERATION4-1. Controls1 Pulse Indicator Light. Pulse only lights

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 27because gas valve is located inside spool gun. For MIG guns, wire will feed

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 284-9. Weld Parameters For MIG ModeMaterialSteelSteelAluminumStainless SteelGa

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 294-10. Weld Parameters For Pulse Mode.045.0453/6440433/645356.0355356WELD

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 30SECTION 5 − PROGRAMMING5-1. MIG Welding ModeWhen the MIG light (2) is illumi

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 315-2. Pulse MIG Welding ModeWhen the PULSE MIG (1, 2) is illuminated,the unit

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 325-3. TimersTo enter the TIMERS (5) menu depress theSETUP (6) button 4 times

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 335-4. Arc Times, Arc Starts, Hot Start (Aluminum Pulse Only), And Crater Fill

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 345-5. Setting Hot Start (Aluminum Pulse Only) ParametersTo access the Setup F

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 355-6. Setting Crater FillTo set Crater Fill, select a program andpress SETUP

TABLE OF CONTENTSSECTION 5 − PROGRAMMING 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 365-7. Recommended Crater Fill ParametersWhat Processare You Using?What Materi

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 37SC-187 212-A19ga. 20ga.(0.9mm)(1.05mm)3/8” 1/4” 3/16” 1/8”

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 385-8. System ResetA system reset function is available thatcompletely resets

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 395-9. Motor Calibration FunctionPerform this function after replacing wiredri

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 40. Welding wire birdnesting at the welding power source drive rolls may occur

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 41SECTION 6 − MAINTENANCE &TROUBLESHOOTING6-1. Routine Maintenance! Discon

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 42221 044-A / Ref. 803 550-B! Significant DC voltage canremain on capacitors a

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 436-4. Changing Drive Roll and Wire Inlet Guide1 Securing Screw2 Inlet Wire Gu

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 446-5. Help DisplaysAVAVAVHELP 0AVAVAVAVAVAVAVHELP 1HELP 2HELP 3HELP 4AVHELP 5

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 45SC-187 212-A. All directions are in reference to thefront of the unit. All c

OM-1327 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2010−037Protect yourself and others from injury — read and follow these precautio

. A complete Parts List is available at www.MillerWelds.comOM-1327 Page 466-6. TroubleshootingTrouble RemedyNo weld output; wire does not feed. Be sur

OM-1327 Page 47Notes

OM-1327 Page 48SECTION 7 − ELECTRICAL DIAGRAMFigure 7-1. Circuit Diagram For Welding Power Source

OM-1327 Page 49246 030-B

OM-1327 Page 50SECTION 8 − PARTS LIST8-1. Drive Roll And Wire Guide Kits. Base selection of drive rolls upon the following recommended usages:1 V-Groo

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2010−01Your distributor also givesyou ...ServiceYou always get the

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2010 Miller Electric Mfg. Co. 2010−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer

OM-1327 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Keep

OM-1327 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

OM-1327 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State of

OM-1327 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2010−037Se protéger et protéger les autres contre le risque de blessur