Miller-electric PipePro Dual User Manual

PipePro DualDX FeederProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) Welding(Gas- And Self-Shielded)Wire FeederOM-230 009F2008−01File: MIG (GM

OM-230 009 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur quand on acoupé l’alimentation.D Arrêter les convertisseu

OM-230 009 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz protecteur en casde non-uti

OM-230 009 Page 8LES FILS DE SOUDAGE peuventprovoquer des blessures.D Ne pas appuyer sur la gâchette avant d’enavoir reçu l’instruction.D Ne pas dirig

OM-230 009 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-230 009 Page 10

OM-230 009 Page 11SECTION 3 − DEFINITIONS1 1.1 1.2 1.33 3.1 3.2 3.34 4.1+22.12.2++56+2.3S-178 936A. Warning! Watch Out! Thereare possible hazards assh

OM-230 009 Page 123-2. Symbols And Definitions. Some symbols are found only on CE products.AAmperesVVolts Alternating CurrentXDuty CycleIPDegree OfPro

OM-230 009 Page 13SECTION 5 − INSTALLATION5-1. Typical Connection Diagram For MIG Equipment! Do not mount feeder on top of pow-er source.! Do not put

OM-230 009 Page 14. The illustration shows remote control connected through the wirefeeder.The wirefeeder is not connected to the power source output.

OM-230 009 Page 15. The illustration shows remote control connected through the wirefeeder.The wirefeeder is not connected to the power source output.

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-230 009 Page 165-4. Rear Panel Connections And Rotating Drive AssemblyRef. 804 766-A / 803 067 / 802 825-A21 14-Pin Control Cable2 Shielding Gas Va

OM-230 009 Page 175-5. 14-Pin Plug InformationPin* Pin InformationA 40 volts dc with respect to socket G.G Circuit common for 40 volts dc circuit.B Co

OM-230 009 Page 18. For best wire feeding performance, besure that the outlet cable has the propersize liner for the welding wire size beingused. Also

OM-230 009 Page 195-7. Setting Internal DIP SwitchesPosition Settings And Results For DIP Switch S1 On PC1 And PC101On = Current detect over-ride. For

OM-230 009 Page 205-8. Display Board DIP Switch SettingsRemove wrapper.1 DIP Switch S1 And S4. DIP switches S1 and S4 should remain inthe factory defa

OM-230 009 Page 21SECTION 6 − OPERATION6-1. Operational TermsThe following is a list of terms and their definitions as they apply to this wire feeder:

OM-230 009 Page 226-4. Jog/Purge Switch804 668-B321 Jog/Purge Switch2 Gun Trigger Receptacle3 Adjust ControlPressing the Jog/Purge switchallows the op

OM-230 009 Page 236-6. Program Push Button13Program21 Program DisplayThe number of the active programis displayed.2 Program Push ButtonPress button to

OM-230 009 Page 246-8. Lower Display1 Lower DisplayThe lower display shows wire speed oramperage.2 Lower Display Push ButtonPress button to choose bet

OM-230 009 Page 256-10. Adjust ControlAdjust11 Adjust ControlThe Adjust control is used to changevarious parameters.StartCraterPre/PostflowSequence6-1

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo

OM-230 009 Page 266-12. Auxiliary MenusProgramStartCraterPre/PostflowTrigger HoldAdjustV/Trim Time (sec)Wire Speed AmpsSequence SetupDual Schedule3429

OM-230 009 Page 27Range LocksRange locks are indicated by “LOCK” in theupper display for wire speed or “LOCK” inthe lower display for voltage range.In

OM-230 009 Page 286-13. Remote-14 Receptacle Information804 667-B1 Remote Switch2 Remote-14 ReceptacleIf the remote switch is set to MIG,the feeder op

OM-230 009 Page 29SECTION 7 − SETTING SEQUENCE PARAMETERS7-1. Sequence Parameters In A Program. For more information onSequence Push Button seeSection

OM-230 009 Page 308-2. Diagnostics804 804-A1 LED3 On Right Side MotorControl Board PC1012 LED4 On Dual Board PC703 LED3 On Left Side MotorControl Boar

OM-230 009 Page 31SECTION 9 − MAINTENANCE & TROUBLESHOOTING! Disconnect power before maintaining.9-1. Routine Maintenancen = Check ~ = Clean l = R

OM-230 009 Page 32! Disconnect power before troubleshooting.9-2. TroubleshootingTrouble RemedyWire feeds, shielding gas flows, butelectrode wire is no

OM-230 009 Page 33Notes229895MATERIAL THICKNESS GAUGE

OM-230 009 Page 34SECTION 10 − ELECTRICAL DIAGRAMFigure 10-1. Circuit Diagram

OM-230 009 Page 35229 867-A

OM-230 009 Page 36SECTION 11 − PARTS LIST804 741-A. Hardware is common andnot available unless listed.14671098115121110151920161718321224Fig.11−321Fig

OM-230 009 Page 37DescriptionPartNo.ItemNo.Figure 11-1. Main AssemblyQuantity1 159 647 Insulator, Motor Clamp 2. . . . . . . . . . . . . . . . . . .

OM-230 009 Page 38804 742-A. Hardware is common andnot available unless listed.17262312830312729324572322212019187610111314151625241298Figure 11-2. Co

OM-230 009 Page 39DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-2. Control Box (Continued)Quantity20 GS1,101 219 047 Valve, 40VDC 2Way Custom Port 1/8 O

OM-230 009 Page 40See Table 11-1 For Drive Roll & Wire Guide Kits. Hardware is common andnot available unless listed.803 790-A20113736353433323130

OM-230 009 Page 41QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-3. Drive Assembly, Wire (Continued)203 642 Pressure Arm, R & Vert L 4 Roll (

OM-230 009 Page 42.023-.025 in. 0.6 mm 151 024 087 130.030 in. 0.8 mm 151 025 053 695.035 in. 0.9 mm 151 026 053 700 151 036 072 000 151 052 132 958.0

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2008-01Your distributor also givesyou ...ServiceYou always get the

PRINTED IN USA © 2008 Miller Electric Mfg. Co.2008−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914

OM-230 009 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2007−047Protect yourself and others from injury — read and follow these precau

OM-230 009 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke

OM-230 009 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-230 009 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-230 009 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2007−047Se protéger et protéger les autres contre le risque de bles