Miller-electric 652 User Manual

652 and 812ProcessesDescriptionMultiprocess WeldingArc Welding Power SourceOM-228 470F2007−08Dimensiont SubarcVisit our website atwww.MillerWelds.comF

OM-228 470 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur quand on acoupé l’alimentation.D Arrêter les convertisseu

OM-228 470 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz protecteur en casde non-uti

OM-228 470 Page 8LES FILS DE SOUDAGE peuventprovoquer des blessures.D Ne pas appuyer sur la gâchette avant d’enavoir reçu l’instruction.D Ne pas dirig

OM-228 470 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-228 470 Page 10

OM-228 470 Page 11SECTION 3 − DEFINITIONS3-1. General Precautionary LabelWarning! Watch Out! There arepossible hazards as shown by thesymbols.1 Electr

OM-228 470 Page 123-2. Input Connection Label1 Warning! Watch Out! Thereare possible hazards asshown by the symbols.2 Electric shock from wiring canki

OM-228 470 Page 133-5. Manufacturer’s Rating Label For CE Products. For label locationsee Section 4-4.

OM-228 470 Page 143-6. Symbols And DefinitionsSome symbols are found only on CE products.NOTEAAmperesAmperage/VoltageControl−PanelGas Tungsten ArcWeld

OM-228 470 Page 154-2. Duty Cycle And OverheatingDuty Cycle is percentage of 10 min-utes that unit can weld at rated loadwithout overheating.If unit o

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-228 470 Page 164-4. Selecting A Location1 Lifting Eye2 Lifting ForksUse lifting eye or lifting forks tomove unit.If using lifting forks, extend for

OM-228 470 Page 174-5. Dimensions And WeightsDimensionsDimensionsAA 30 in (762 mm) Including lift eyeB 23 in (584 mm)BCC38 in (965 mm) Including strai

OM-228 470 Page 184-7. 115 VAC Receptacle And Supplementary Protectors! Turn Off power beforeconnecting to receptacle.1 115 V 15 A AC ReceptacleRC9Pow

OM-228 470 Page 194-9. Selecting Cable Sizes.ARC WELDING can cause Electromagnetic Interference.To reduce possible interference, keep weld cables as s

OM-228 470 Page 204-11. Basic Sub Arc (SAW) Welding. Customer must supply the following: power source, power source control cable, wire drive assembly

OM-228 470 Page 21B. Control Settings For Sub Arc (SAW) WeldingSet switchs as shownfor remote control.Turn on welding powersource, flux system, wiredr

OM-228 470 Page 22C. Remote Voltage Sensing Leads Placement Guidelines For A Single Arc (Required)Ref. 804 108-ABESTSense leads are out of the current

OM-228 470 Page 23D. Sensing Leads Placement Guidelines For Multiple ArcsRef. 804 108-ABESTBoth sense leads are out of thecurrent paths.Both sense lea

OM-228 470 Page 244-12. Flux Cored (FCAW) Cable ConnectionsGas Flowmeter/RegulatorRear OfWire Feeder++ −LOWINDUCTANCEorFCAWRear OfWire Feeder++ −LOWIN

OM-228 470 Page 254-13. Remote 14 Receptacle RC8 And Terminal Strip 1T InformationSocket Terminal Information24 VOLTS ACA A 24 volts ac. Protected by

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo

OM-228 470 Page 264-14. Connecting Remote ControlRef. 800 170-E! Turn off power before con-necting a remote control.1 Remote 14 Receptacle RC8Connect

OM-228 470 Page 274-16. Placing Jumper LinksRef. 800 103-A! Disconnect and lockout/tag-out input power beforeinstalling or moving jumperlinks.Check in

OM-228 470 Page 284-17. Connecting Input Power 800 103-C / Ref. 801 116-A3/8 in3/8 inTools Needed:! Installation must meet all Nationaland Local Codes

OM-228 470 Page 29SECTION 5 − OPERATION5-1. Controls (Non CE And CE Models)1 Arc Force (Dig) ControlControl increases SMAW short-circuitamperage which

OM-228 470 Page 30SECTION 6 − MAINTENANCE & TROUBLESHOOTING6-1. Routine Maintenance! Disconnect and lockout/tagout input power before per-forming

OM-228 470 Page 316-4. TroubleshootingTrouble RemedyNo weld output; unit completelyinoperative; pilot light PL1 off.Place line disconnect device in On

OM-228 470 Page 32SECTION 7 − ELECTRICAL DIAGRAMFigure 7-1. Circuit Diagram

OM-228 470 Page 33228 467-B

OM-228 470 Page 34SECTION 8 − PARTS LIST804 628--AFigure 8-1. Main Assembly (652 Model Illustrated). Hardware is common andnot available unless listed

OM-228 470 Page 35DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-1. Main Assembly (652 Model Illustrated)Quantity1 +179 432 PANEL, side 2. . . . . . . .

dec_stat_6/05Declaration of Conformity forEuropean Community (CE) ProductsThis information is provided for units with CE certification (see rating lab

OM-228 470 Page 36. . . . . . . . . . . . Hardware is common andnot available unless listed.804 613-A1234567891011121311121315121316192021262524232228

OM-228 470 Page 37DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-2. Panel, Front w/Components (Fig 8-1 Item 28) (Continued)Quantity14 R4, R5 136 076 RESIS

OM-228 470 Page 38DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-3. Rectifier, Si Diode (Fig 8-1 Item 29)Quantity1 C7.12 048 420 CAPACITOR, cer disc .01uf

OM-228 470 Page 39DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-4. Panel, Rear w/Components (Fig 8-1 Item 18)Quantity1 173 283 CHAMBER, plenum 14 in 1. .

Notes

Notes

NotesWork like a Pro!Pros weld and cutsafely. Read thesafety rules atthe beginningof this manual.

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2007−01Your distributor also givesyou ...ServiceYou always get the

PRINTED IN USA © 2007 Miller Electric Mfg. Co.2007−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914

OM-228 470 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2007−047Protect yourself and others from injury — read and follow these precau

OM-228 470 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke

OM-228 470 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-228 470 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-228 470 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2007−047Se protéger et protéger les autres contre le risque de bles