Miller Electric XMS 44 Owner's Manual

ProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) WeldingWire FeederOM-223 839C 2008−05Effective with serial number 242 780XMS 44Wire FeederOWNE

OM-223 839 Page 61 Warning! Watch Out! Thereare possible hazards asshown by the symbols.2 Drive rolls can injure fingers3 Welding wire and drive parts

OM-223 839 Page 7SECTION 3 − INTRODUCTION3-1. SpecificationsType of InputPowerWelding PowerSource TypeWire FeedSpeed RangeWire Diameter RangeWeldingCi

OM-223 839 Page 81 Gun Securing Knob2 Gun Block3 Gun Outlet Wire GuideLoosen knob, insert gun into block.Position outlet wire guide as closeas possibl

OM-223 839 Page 93-6. Circuit Protection1 Circuit Breaker CB1Circuit breaker CB1 is located in-side the wire feeder as shown.CB1 Protects the auxilia

OM-223 839 Page 103-8. Changing Cable Between Wire Feeder and XMS 4000! Disconnect power beforechanging cables.1 Access Door2 Clamp3 Plastic CollarCon

OM-223 839 Page 11SECTION 4 − OPERATION4-1. Control Panel1 MIG Gun Connector2 Red Quick Connect Fitting (CoolantReturn From Gun).3 Blue Quick Connect

OM-223 839 Page 124-2. Switching On Unit And Recalling Factory ParametersInstall power source and wire feeder ac-cording to supplied Owner’s Manuals.

OM-223 839 Page 134-4. Trigger Mode Selection. Always check and set a trigger mode.If trigger mode is undefined for a weld-ing process, select the des

OM-223 839 Page 144-6. Setup MenuPress P2 to enter SET UP menu.Setup allows viewing and changing defaultparameter values for all welding processesfor

OM-223 839 Page 154-9. Preparing Unit For MIG WeldingTo select MIG welding process, pro-ceed as follows:Follow safety precautions according toSection

Thank you and congratulations on choosing Miller. Now you can get thejob done and get it done right. We know you don’t have time to do it anyother way

OM-223 839 Page 164-10. Selecting Manual MIG WeldingSet Manual MIG welding process on the power source. L6 is On.In Manual MIG mode, the operator may

OM-223 839 Page 174-11. Selecting Synergic MIG WeldingSet Synergic MIG welding process on thepower source. L7 is ON.In Synergic MIG mode, the operator

OM-223 839 Page 184-12. Selecting Synergic Pulsed MIG WeldingSet Synergic Pulsed MIG welding process on thepower source. L7 is On.Synergic Pulsed MIG

OM-223 839 Page 19SECTION 5 − MAINTENANCE & TROUBLESHOOTING5-1. Routine Maintenance! Disconnect power before maintaining.. Maintain more oftenduri

OM-223 839 Page 205-3. TroubleshootingProblem SolutionUnit is completely inoperative. Check continuity of Power switch S1, and replace if necessary.Re

OM-223 839 Page 21SECTION 6 − ELECTRICAL DIAGRAMMay 9, 2005

OM-223 839 Page 22SECTION 7 − PARTS LIST. Hardware is common and not available unless listed.May 9, 2005.123456789101112131415161718192021222324252627

OM-223 839 Page 23DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-1. Main AssemblyQuantity1 V57052030 Euro adapter 1. . . . . . . . . . . . . . . . . . .

OM-223 839 Page 24. Hardware is common and not available unless listed.May 9, 2005123456789101112134141516171819202122232425Figure 7-2. Wire Drive Ass

OM-223 839 Page 25Table 7-1. Drive Roll And Wire Guide Kits (4 Drive Roll). Base selection of drive rolls upon the following recommended usages:1. V-

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usa

Notes

milan_warr 2008-02Effective January 1, 2008This limited warranty supersedes all previous Miller warranties and is exclusive with no otherguarantees or

PRINTED IN USA © 2008 Miller Electric Mfg. Co. 1/08ITW Welding Products Italy S.r.l.Via Privata Iseo, 6/E20098 San GiulianoMilanese, ItalyPhone: 39 (

dec_stat_milan1/07Declaration of Conformity forEuropean Community (CE) Products. This information is provided for units with CE certification (see rat

OM-223 839 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2007−047Protect yourself and others from injury — read and follow these precau

OM-223 839 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke

OM-223 839 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-223 839 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-223 839 Page 5SECTION 2 − DEFINITIONS2-1. Manufacturer’s Warning Label Definitions1 1.1 1.2 1.33 3.1 3.2 3.34 4.1+22.12.2++56+2.3S-178 9361. Warnin