Miller Electric Auto Axcess 675 Owner's Manual

OM-240 146J 2012−06Auto-Axcess 675 DIProcessesDescriptionMIG (GMAW) WeldingPulsed MIG (GMAW-P)Flux Cored (FCAW) WeldingAutomatic WeldingAutomatic Weld

OM-240 146 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur UNE FOISl’alimentation coupée.D Arrêter les convertisseur

OM-240 146 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz comprimé en casde non utili

OM-240 146 Page 8Les PIÈCES MOBILES peuventcauser des blessures.D Ne pas s’approcher des organes mobiles.D Ne pas s’approcher des points de coincement

OM-240 146 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,is available as a free downl

OM-240 146 Page 10

OM-240 146 Page 11SECTION 3 − INSTALLATION. Appearance of actual unit may vary from unit shown in manual.3-1. SpecificationsInputPowerRated WeldingOut

OM-240 146 Page 123-3. Duty Cycle And OverheatingDuty Cycle is percentage of 10 min-utes that unit can weld at rated loadwithout overheating.If unit o

OM-240 146 Page 133-5. Serial Number And Rating Label LocationThe serial number and rating information for this product is located on the front. Use r

OM-240 146 Page 14805 329-A. The proper interface kit must beinstalled in the welding powersource/interface unit to allow it to beconnected to the rob

OM-240 146 Page 15Ref. 805 224-A1 115 V 10 A AC Receptacle RC2Receptacle supplies 60 Hz single-phasepower. Maximum output from RC2 islimited by supple

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-240 146 Page 163-11. Selecting Weld Cable Sizes*NOTICE − The Total Cable Length in Weld Circuit (see table below) is the combined length of both we

OM-240 146 Page 173-12. Devicenet ReceptacleRef. 804 578-AABCDESocket Socket InformationA Chassis ground.B +24 volts DC; available current is 1 ampere

OM-240 146 Page 183-16. Electrical Service GuideElec Serv 2011−08Failure to follow these electrical service guide recommendations could create an elec

OM-240 146 Page 19Notes

OM-240 146 Page 203-20. Connecting 3−Phase Input PowerInput5 2012−05 − Ref. 803 766-C / 802 915-A / 218 005-CTools Needed:5/16 in.Route ground conduc

OM-240 146 Page 213-21. Connecting 3−Phase Input Power! Turn Off welding power source, andcheck voltage on input capacitorsaccording to Section 7-3 be

OM-240 146 Page 22SECTION 4 − OPERATION4-1. Operational Terms The following is a list of terms and their definitions as they apply to this interface u

OM-240 146 Page 234-1 . Operational Terms (Continued)Start Provides voltage/arc adjust, wire feed rate, and time value for modified arc starts (only a

OM-240 146 Page 244-2. Front Panel Controls (See Section 4-3)ProgramProcessWire TypeGas TypeAdjustVolts Arc AdjustWire Speed AmpsSetup Arc Control Wir

OM-240 146 Page 254-3. Front Panel Controls - Continued (See Section 4-2)10 Wire Feed/Gas/Contactor LEDsThe Wirefeed LED lights when the wire feederis

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1...1-1. Symbol Usage 1...

OM-240 146 Page 264-5. Reset Mode198 993 / 803 246-B. Reset mode is not active whenProgram Lock is enabled.The reset mode allows the operator toreload

OM-240 146 Page 27SECTION 5 − MAINTENANCE5-1. Routine Maintenance! Disconnect power before maintaining.. Maintain more oftenduring severe conditions.n

OM-240 146 Page 28SECTION 6 − SAFETY PRECAUTIONS FOR SERVICINGProtect yourself and others from injury — read, follow, and save these important safety

OM-240 146 Page 29MOVING PARTS can injure.D Keep away from moving parts such as fans.D Keep away from pinch points such as driverolls.D Have only qual

OM-240 146 Page 30SECTION 7 − TROUBLESHOOTING7-1. Set Value ModeProgramProcessWire TypeGas TypeAdjustVolts Arc AdjustWire Speed AmpsSetup Arc Control

OM-240 146 Page 317-2. DiagnosticsERR TACH Tach error for Tach A occurs 2 secondsafter the loss of tachometer feedback. Themotor speed is regulated t

OM-240 146 Page 327-2. Diagnostics (Continued)WELD WAIT The weld wait error indicates unit was notready for a weld sequence. Press Jog/Purge button t

OM-240 146 Page 337-3. Removing Cover and Measuring Input Capacitor Voltage! Turn Off welding powersource, and disconnectinput power.! Significant DC

OM-240 146 Page 341 Process Control Module PC4Diagnostic LEDs are visible inside unit,located on PC4 mounted on the top tray.Refer to Section 7-5 for

OM-240 146 Page 351 Wire Feed Module PC6Diagnostic LEDs are visible insideunit, located on PC6 mounted onthe top tray assembly.Refer to Section 7-7 fo

TABLE OF CONTENTSSECTION 6 − SAFETY PRECAUTIONS FOR SERVICING 28...6-1. Symbol Usage 28...

OM-240 146 Page 361 User Interface Module PC7Diagnostic LEDs are visible inside unit,located on PC7 mounted behind the frontpanel.Refer to Section 7-9

OM-240 146 Page 377-10. Network And Module Status LEDsA. Network Status LEDsThe following are network status LEDs:LED1 on the UIM circuit boardLED4 on

OM-240 146 Page 38SECTION 8 − ELECTRICAL DIAGRAMSFigure 8-1. Circuit Diagram For Welding Power Source (Part 1 Of 2)

OM-240 146 Page 39237 935-D (Part 1 Of 2)

OM-240 146 Page 40Figure 8-2. Circuit Diagram For Welding Power Source (Part 2 Of 2)

OM-240 146 Page 41237 935-D (Part 2 Of 2)

OM-240 146 Page 42Ref. 219 267-BFigure 8-3. Circuit Diagram For Peripheral/Motor Interface

OM-240 146 Page 43Notes

OM-240 146 Page 44SECTION 9 − PARTS LIST. Hardware is common andnot available unless listed.805 330-C16 Fig. 9−57 Fig.9−44 Fig.9−35 Fig.9−212368910111

OM-240 146 Page 45DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 9-1. Main AssemblyQuantity1 T2 212543 Xfmr, Control Toroidal 665 VAC Pri 1900 VA 60 Hz 1...

OM-240 146 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom 2011−107Protect yourself and others from injury — read, follow, and save these

OM-240 146 Page 46802 955-A34567833343517182021232425233629261327283031101115142919373823223212. Hardware is common andnot available unless listed.761

OM-240 146 Page 47DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 9-2. Windtunnel Assembly LH And RH (Fig 9-1 Item 6)Quantity20 201695 Clamp, Capacitor (Bott

OM-240 146 Page 48. Hardware is common andnot available unless listed.802 916-B1234567891011Figure 9-3. Top Tray AssemblyDescriptionPartNo.Dia.Mkgs.It

OM-240 146 Page 49. Hardware is common andnot available unless listed.805 331-B823137411012511141596141617Figure 9-4. Rear Panel AssemblyDescriptionPa

OM-240 146 Page 50. Hardware is common andnot available unless listed.802 918-C1234567891011121314151617181920212223247918Figure 9-5. Front Panel Asse

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2012-01Your distributor also givesyou ...ServiceYou always get the

ORIGINAL INSTRUCTIONS − PRINTED IN USA  2012 Miller Electric Mfg. Co. 2012−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer

OM-240 146 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke

OM-240 146 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-240 146 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-240 146 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2011−107Pour écarter les risques de blessure pour vous−même et pour