Miller Electric OM-227 398D Owner's Manual

Visit our website atwww.MillerWelds.comCP/CC-1500PProcessesDescriptionAir Carbon Arc (CAC-A)Cutting and GougingMIG (GMAW) WeldingFlux Cored (FCAW) Wel

OM-271 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptibles

OM-271 Page 71-3. Dangers supplémentaires en relation avec l’installation, le fonctionnementet la maintenanceRisque D’INCENDIE OUD’EXPLOSION.D Ne pas

OM-271 Page 81-4. Principales normes de sécuritéSafety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel-ding Society, 550 N.W. Lejeune Rd,

OM-271 Page 9SECTION 2 – INSTALLATION2-1. SpecificationsAmperage Voltage MaximumAmperes Input at Rated LoadOutput, Three-PhaseRated WeldingOutputRange

OM-271 Page 10Ref. ST-159 482-C1 18 in (460 mm) Open SpaceOn Front And Rear For GoodAirflow2 Lifting EyeUse lifting eye to move unit.3 Lifting ForksIf

OM-271 Page 11ST-159 4842-5. Overall Dimensions And Base Mounting Hole LayoutBACWeight: 1870 lb (848 kg)Inches MillimetersA 59-3/4 1518B 27-1/4 696C 4

S-0008-BOM-271 Page 122-7. Weld Cable SizeTotal Cable (Copper) Length In Weld Circuit Not Exceeding*50 ft Or Less(15m)100 ft(30m)150 ft(45 m)200 ft(60

OM-271 Page 13Ref. ST-048 680-C2-9. 115 Volts AC Duplex Receptacle1 115 Volts AC DuplexReceptacleA total of 15 amperes of 115 volts acpower is shared

OM-271 Page 142-11. Remote 14 Receptacle RC4 InformationSocketon RC4InformationA 24 volts, 15 amperes, 60 Hz ac. Protected by circuit breaker CB4.24 V

OM-271 Page 152-13. Contactor Interlock ConnectionsRef. ST-159 483A set of normally-open contacts isprovided on the contactor interlockfor connecting

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-271 Page 162-14. Positioning Jumper LinksSingle voltage 50 Hz models do not have an input terminal board and jumper links.Check the unit data label

OM-271 Page 172-15. Connecting Input PowerHave only qualified persons makethis installation.Remove right side panel.1 Line Disconnect Device OfProper

OM-271 Page 18SECTION 3 – OPERATION3-1. ControlsRef. ST-048 680-C1 Voltmeter2 Ammeter3 Pilot Light4 Power Switch5 Start Amperage Control6 Weld Amperag

OM-271 Page 193-3. Ammeter And Voltmeter (Optional)Ref. ST-049 187-E1 VoltmeterVoltmeter displays voltage at theweld output terminals, but not nec-ess

OM-271 Page 203-6. Weld Amperage/Voltage Control1 Weld Amperage/VoltageControlUse control as a means of selectingweld output (weld amperage for CCmode

OM-271 Page 213-9. Power Switch And Pilot Light1 Pilot Light2 Power SwitchUse this switch to turn unit, pilotlight, and fans On and Off.1Ref. ST-193 8

OM-271 Page 22SECTION 4 – MAINTENANCE & TROUBLESHOOTING4-1. Routine MaintenanceY Disconnect power before maintaining.. Maintain more often during

OM-271 Page 234-3. Fuses F1, F3, F4, And F5Turn Off welding power source anddisconnect input power.For fuse F1:The entire control circuit is pro-tecte

OM-271 Page 244-4. TroubleshootingTrouble RemedyCompletely inoperative. Place line disconnect switch in the On position (see Section 2-15).Check and r

OM-271 Page 25SECTION 5 – ELECTRICAL DIAGRAMSSB-195 569Figure 5-1. Circuit Diagram

TABLE OF CONTENTSSECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1. . .

OM-271 Page 26SECTION 6 – PARTS LISTST-148 398-D. Hardware is common andnot available unless listed.12345678910111213(Fig 6–4)1415161718192021(Fig 6–5

OM-271 Page 27Replace Coils At Factory Or Factory Authorized Service StationDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 6-1. Main AssemblyQuantity1 081 8

OM-271 Page 28ST-148 399-B. Hardware is common andnot available unless listed.12345678 – Fig. 6–31011121314151610171891920212223242526272829303132Fig

OM-271 Page 29DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 6-2. Panel, Front w/Components (Fig 6-1 Item 29)Quantity1 NAMEPLATE, (order by model and serial

OM-271 Page 30DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 6-3. Enclosure, Circuit Card w/Components (Fig 6-2 Item 8)Quantity1 S4 011 622 SWITCH, tgl 3PDT

OM-271 Page 31DescriptionPartNo.ItemNo.Figure 6-4. Terminal Assembly, Pri 3ph (Fig 6-1 Item 13)Quantity038 840 093 8611 601 838 NUT, brs hex .375-16 j

OM-271 Page 32DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 6-5. Panel, Rear w/Components (Fig 6-1 Item 21)Quantity1 FM1,2 032 633 MOTOR, cap perm SP 1/4hp

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 7/00Your distributor also givesyou ...ServiceYou always get the fa

PRINTED IN USA  2000 Miller Electric Mfg. Co. 6/00Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US

OM-271 Page 1SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USINGsom _nd_5/971-1. Symbol UsageMeans Warning! Watch Out! There are possible hazardswith t

OM-271 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sparks

OM-271 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

OM-271 Page 41-5. EMF InformationConsiderations About Welding And The Effects Of Low FrequencyElectric And Magnetic FieldsWelding current, as it flows

OM-271 Page 5SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANTUTILISATIONsom _nd_fre 5/971-1. Signification des symbolesSignifie Mise en garde ! Soyez vi