Miller Electric Axcess 300 Owner's Manual

OM-231 185N 2011−01Auto-Axcess 300CEProcessesDescriptionMIG (GMAW) WeldingPulsed MIG (GMAW-P)Flux Cored (FCAW) WeldingAutomatic WeldingAutomatic Weldi

OM-231 185 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-231 185 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2010−037Se protéger et protéger les autres contre le risque de bles

OM-231 185 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur UNE FOISl’alimentation coupée.D Arrêter les convertisseur

OM-231 185 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz protecteur en casde non-uti

OM-231 185 Page 8Les PIÈCES MOBILES peuventcauser des blessures.D Ne pas s’approcher des organes mobiles.D Ne pas s’approcher des points de coincement

OM-231 185 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-231 185 Page 10

OM-231 185 Page 11SECTION 3 − DEFINITIONS3-1. Manufacturer’s Warning Label DefinitionsWarning! Watch Out! There arepossible hazards as shown by thesym

OM-231 185 Page 12219844-A> 5 minVVV1 Warning! Watch Out! There arepossible hazards as shown by thesymbols.2 Electric shock from wiring can kill.3

OM-231 185 Page 133-3. Symbols And DefinitionsAAmperageDirect Current(DC)AlternatingCurrent (AC)VVoltageOutput Circuit Breaker Remote OnOff Positive N

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-231 185 Page 14SECTION 4 − SPECIFICATIONS4-1. Important Information Regarding CE Products (Sold Within The EU)A. Information On Electromagnetic Fie

OM-231 185 Page 15SECTION 5 − INSTALLATION. Appearance of actual unit may vary from unit shown in manual.5-1. SpecificationsInputPowerRated WeldingOut

OM-231 185 Page 165-3. Duty Cycle And OverheatingDuty Cycle is percentage of 10minutes that unit can weld at ratedload without overheating.If unit ove

OM-231 185 Page 175-6. Selecting A Locationloc_2 3/96 -Ref. 803 675-A! Do not stack units. Beware oftipping.1 Lifting ForksUse lifting forks to move u

OM-231 185 Page 18Ref. 803 676-A1 115 V 10 A AC Receptacle RC2Receptacle supplies 60 Hzsingle-phase power. Maximum outputfrom RC2 is limited by supple

OM-231 185 Page 195-9. Connecting To Weld Terminals12Ref. 803 675-A / 803 778-A! Turn off power before connecting toweld output terminals.! Failure to

OM-231 185 Page 205-10. Weld Output Terminals And Selecting Weld Cable Sizes*NOTICE − The Total Cable Length in Weld Circuit (see table below) is the

OM-231 185 Page 215-11. Peripheral Receptacle FunctionsRef. 803 675-AAKBMJCLHDEFFunction Socket Socket InformationA Not used.B Not used.PurgeC* Circui

OM-231 185 Page 225-13. Electrical Service GuideFailure to follow these electrical service guide recommendations could create an electric shock or fir

OM-231 185 Page 235-14. Connecting Input Power 804 750-A / Ref. 803 855-A / Ref. 803 766-A / 219 842-ATools Needed:5/16 in.Route ground conductorthrou

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1...1-1. Symbol Usage 1...

OM-231 185 Page 245-15. Touch Sensor OperationThe touch sensor feature allows the robot to locate a weldment using the wire feed system and welding po

OM-231 185 Page 25SECTION 6 − OPERATION6-1. Operational Terms The following is a list of terms and their definitions as they apply to this interface u

OM-231 185 Page 266-1 . Operational Terms (Continued)Start Provides voltage/arc adjust, wire feed rate, and time value for modified arc starts (only a

OM-231 185 Page 276-2. Front Panel Controls (See Section 6-3)1 Program DisplayDisplays the number of the active program.2 Adjust KnobTurn the Adjust k

OM-231 185 Page 286-3. Front Panel Controls - Continued (See Section 6-2)8 Arc Control LEDThe LED lights to indicate the Arc Controlbutton is active.

OM-231 185 Page 29Table 5-2. Robot AbbreviationsManufacturerRobot AbbreviationABB ABBFanuc FANUDaihen DAHNKawasaki KAWAKuka KUKAComau COMUHitachi HCHI

OM-231 185 Page 306-5. Robot Calibration Mode219 712-AUse the robot calibration mode tocustom-calibrate the power source tothe robot command signals.

OM-231 185 Page 316-6. Robot Auto-Calibration Sample Programs. It is critical to make certain that NO start power, start conditions, run-in, or crater

OM-231 185 Page 32Sample Auto-Calibration Routine For Fanuc Robot1: Call Safehome2: J P[1] 40% FineArcstart [10.0Volts, 100.0IPM]3: L P[2] 10.0 sec Fi

OM-231 185 Page 336-7. Reset Mode219 712-A / 803 246-B. Reset mode is not active whenProgram Lock is enabled.The reset mode allows the operator torelo

TABLE OF CONTENTSSECTION 7 − MAINTENANCE 34...7-1. Routine Maintenance 34...

OM-231 185 Page 34SECTION 7 − MAINTENANCE7-1. Routine Maintenance! Disconnect power before maintaining.. Maintain more oftenduring severe conditions.n

OM-231 185 Page 35SECTION 8 − SAFETY PRECAUTIONS FOR SERVICINGProtect yourself and others from injury — read and follow these precautions.8-1. Symbol

OM-231 185 Page 36MOVING PARTS can injure.D Keep away from moving parts such as fans.D Keep away from pinch points such as driverolls.D Have only qual

OM-231 185 Page 37SECTION 9 − TROUBLESHOOTING9-1. Set Value ModeThe Set Value mode is a troubleshooting toolthat allows certain robot command values t

OM-231 185 Page 389-2. DiagnosticsERR TACH• Tach error for Tach A occurs 2 secondsafter the loss of tachometer feedback. Themotor speed is regulated t

OM-231 185 Page 399-2. Diagnostics (Continued)WELD WAIT• The weld wait error indicates unit was notready for a weld sequence. Press Jog/Purge button t

OM-231 185 Page 409-2. Diagnostics (Continued)REL TRIG• The release trigger error indicates theuser held the gun trigger after an E stop wasreset caus

OM-231 185 Page 419-3. Removing Cover and Measuring Input Capacitor Voltage! Turn Off welding powersource, and disconnect in-put power.! Significant D

OM-231 185 Page 421 Process Control Module PC4Diagnostic LEDs are visible inside unit,located on PC4 mounted on the top tray.Refer to Section 9-5 for

OM-231 185 Page 431 Wire Feed Module PC6Diagnostic LEDs are visible insideunit, located on PC6 mounted onthe top tray assembly.Refer to Section 9-7 fo

DECLARATION OF CONFORMITYfor European Community (CE marked) products.MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declar

OM-231 185 Page 441 User Interface Module PC7Diagnostic LEDs are visible inside unit,located on PC7 mounted behind the frontpanel.Refer to Section 9-9

OM-231 185 Page 451 Automation Interface Module PC9Diagnostic LEDs are visible inside unit,located on PC9 mounted on left side.Refer to Section 9-11 f

OM-231 185 Page 469-11. Diagnostic LEDs On Automation Interface Module PC9LED Status Diagnosis1 On Input signal On from robot for jog advanceOff Input

OM-231 185 Page 47LED DiagnosisStatus24 On Input signal On from relay K4 to indicated wire stuck in weld jointOff Input signal Off from relay K4 to in

OM-231 185 Page 489-13. TroubleshootingTrouble RemedyNo weld output; completely inoperative Place line disconnect in On position (see Section 5-14).Ch

OM-231 185 Page 49SECTION 10 − ELECTRICAL DIAGRAMS231 104-C (Part 1 Of 2)Figure 10-1. Circuit Diagram For Welding Power Source (Part 1 Of 2)

OM-231 185 Page 50Figure 10-2. Circuit Diagram For Welding Power Source (Part 2 Of 2)

OM-231 185 Page 51231 104-C (Part 2 Of 2)

OM-231 185 Page 52Figure 10-3. Circuit Diagram For 72 Pin Robot Interface

OM-231 185 Page 53219 266-C

OM-231 185 Page 54Figure 10-4. Circuit Diagram For Peripheral/Motor Interface

OM-231 185 Page 55219 267-B

OM-231 185 Page 56SECTION 11 − PARTS LIST. Hardware is common andnot available unless listed.Ref. 804 751-B1413987321718201919161210111517 − Fig 11-54

OM-231 185 Page 57DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-1. Main AssemblyQuantity1 210492 Cover, Top 1... ... ... ...

OM-231 185 Page 58802 955-A34567833343517182021232425233629261327283031101115142919373823223212. Hardware is common andnot available unless listed.761

OM-231 185 Page 59DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-2. Windtunnel Assembly LH And RH (Continued)(Fig 11-1 Item 6)Quantity25 PC2 237370 Circu

OM-231 185 Page 60. Hardware is common andnot available unless listed.802 916-C1234567891011Figure 11-3. Top Tray AssemblyDescriptionPartNo.Dia.Mkgs.I

OM-231 185 Page 61. Hardware is common andnot available unless listed.803 681-B123458101213147691115Figure 11-4. Rear Panel AssemblyDescriptionPartNo.

OM-231 185 Page 62. Hardware is common andnot available unless listed.803 682-B12345678910111213141516171920212271611718Figure 11-5. Front Panel Assem

OM-231 185 Page 63DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-5. Front Panel Assembly (Fig 11-1 Item 14) (Continued)Quantity10 216966 Cover, Connector

OM-231 185 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2010−037Protect yourself and others from injury — read and follow these precau

Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2011−01Your distributor also givesyou ...ServiceYou always get the

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2011 Miller Electric Mfg. Co. 2011−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer

OM-231 185 Page 2D Keep your head out of the fumes. Do not breathe the fumes.D If inside, ventilate the area and/or use local forced ventilation at th

OM-231 185 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,