Miller Electric A.B.B. Robot Interface Gas Control Hub And Spindle Owner's Manual

A.B.B. Robot InterfaceGas ControlHub And SpindleProcessesOM-884 117 005GFebruary 2000DescriptionAutomatic Welding InterfaceAutomatic WeldingVisit our

OM-884 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptibles

OM-884 Page 71-3. Dangers supplémentaires en relation avec l’installation, le fonctionnementet la maintenanceRisque D’INCENDIE OUD’EXPLOSION.D Ne pas

OM-884 Page 81-4. Principales normes de sécuritéSafety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel-ding Society, 550 N.W. Lejeune Rd,

OM-884 Page 9SECTION 2 – INSTALLATION2-1. SpecificationsDimensions WeightComponent Height Width Depth Net ShipRobot Interface22-1/2 in.(572 mm)16-1/2

OM-884 Page 102-3. Connection DiagramRef. S-02901 Robot Interface2 115 Volts AC/Contactor AndOutput Control Cord3 Welding Power Source4 Weld Cables5 S

OM-884 Page 112-5. Shielding Gas Connection To Regulator/Flowmeterssb3.1 5/94 – ST-158 697-AObtain gas cylinder and chain to runninggear, wall, or oth

OM-884 Page 122-7. Arc Sensing ConnectionsST-121 083-ALocate arc sensing cord, andconnect 4-socket plug toreceptacle RC12 on robotinterface. To make c

OM-884 Page 132-9. 24-Socket Receptacle RC17 InformationSocket* Socket InformationA Provides connection to 2TA; for customer use.BCurrent Detect outpu

OM-884 Page 142-10. Arc Failure Light ConnectionsS-0292. Arc Failure light on robot inter-face front panel turns on and offby a signal from robot cont

OM-884 Page 152-11. Matching Digital Voltage Control (DVC) Board To Welding Power SourceRef. ST-119 647-C / SB-152 372 / S-150 864-C1 DVC Board PC12 D

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-884 Page 162-12. Hub Assembly InstallationST-126 870-A1 Spool Support2 Hub Support Shaft3 Retaining Ring4 Hub Assembly5 Brake Washer6 Fiber Washer7

OM-884 Page 172-14. Installing Optional Reel-Type WireST-161 000-A / ST-152 463 / Ref. ST-157 999-A1 Retaining Ring2 Lock3 Spanner Nut4 Wire Retainer5

OM-884 Page 183-2. Work Clampsb4.1 2/931 Work ClampConnect work clamp to a clean,paint-free location on workpiece, asclose to weld area as possible.Us

OM-884 Page 193-4. Indicator LightsRef. ST-119 645-A1 Gas Indicator LightGas sight turns on when the gasvalve is energized to indicateshielding gas fl

OM-884 Page 203-5. Burnback ControlRef. ST-119 647-C / SB-191 630Burnback circuitry keeps weldingwire from sticking to workpieceafter arc is extinguis

OM-884 Page 21SECTION 4 – SEQUENCE OF OPERATION4-1. Input/Output SignalsST-094 382-BRobot interface receives inputsignals for contactor control, gasco

OM-884 Page 22SECTION 5 – MAINTENANCE & TROUBLESHOOTING5-1. Routine MaintenanceY Disconnect power before maintaining.3 MonthsReplaceunreadablelabe

OM-884 Page 235-3. Overload ProtectionRef. ST-800 185-A / ST-119 644-BIf fuse F1 opens, the robot interfaceshuts down. To check or changeF1, proceed a

OM-884 Page 24REAR VIEW OF DISPLAY BOARD PC4Input Command ForWire Speed IPM Meter0.8V = 800 IPMInput Command ForVolts Meter –0.5V = 50VPower Supply Fo

OM-884 Page 255-5. TroubleshootingY Disconnect power before troubleshootingTrouble RemedyNo arc voltage control.Check and secure output control connec

TABLE OF CONTENTSSECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1. . .

OM-884 Page 265-6. Use Of Indicator Lights For TroubleshootingGas Indicator LightOn OffGas flows: Gas does not flow: Gas flows: Gas does not flow:Syst

OM-884 Page 27SECTION 6 – ELECTRICAL DIAGRAMS151 242-EFigure 6-1. Circuit Diagram For Robot Interface

OM-884 Page 28SECTION 7 – PARTS LISTSC-119 647-A1234567891011 12 13 14 151617181920212223242526272829Fig 7-2530313233343536. Hardware is common andnot

OM-884 Page 29DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-1. Control BoxQuantity(Continued)19 175 115 CABLE, interconnecting (consisting of) 1. . . .

OM-884 Page 30123456789101112131415161718192021 22 2324252612. Hardware is common andnot available unless listed.119 648-CFigure 7-2. Control Panel, w

OM-884 Page 31DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-2. Control Panel, w/Components (Fig 7-1 Item 23)Quantity1 PC2 071 642 CIRCUIT CARD, motor spe

OM-884 Page 32DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-3. Hub & Spindle AssemblyQuantity1 072 094 HUB & SPINDLE, (consisting of) 1. . . . .

OM-884 Page 33DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-4. Control Box, GasQuantity1 134 327 LABEL, warning general precautionary 1. . . . . . . . .

OM-884 Page 34Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 7/00Your distributor also givesyou ...ServiceYou always get the fa

PRINTED IN USA  2000 Miller Electric Mfg. Co. 6/00Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US

OM-884 Page 1SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USINGsom _nd_5/971-1. Symbol UsageMeans Warning! Watch Out! There are possible hazardswith t

OM-884 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sparks

OM-884 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

OM-884 Page 41-5. EMF InformationConsiderations About Welding And The Effects Of Low FrequencyElectric And Magnetic FieldsWelding current, as it flows

OM-884 Page 5SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANTUTILISATIONsom _nd_fre 5/971-1. Signification des symbolesSignifie Mise en garde ! Soyez vi