Miller Electric 145 DX Specifications

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Shopmate 300 Processes
MIG (GMAW)
Flux Cored (FCAW)
Shopmate 300 DX Processes
MIG (GMAW)
Flux Cored (FCAW)
Stick (SMAW)
DC Lift-Arc
TIG (GTAW)
Light Industrial Applications
Recreational Vehicle
Trailer Manufacturing
MROMaintenance/Repair
Education
Farm/Home
Quick
Specs
Shopmate
Series
MIG/Multiprocess Welding
Power Sources
Issued August 2007 • Index No. DC/12.7
Built-in 10-pin
connector for
direct hookup of
Spoolmatic
®
15A
or 30A spool guns.
Large, dual digital
meters enable the
operator to preset
weld voltage in CV
mode and amperage
in the CC mode (DX
model only) before
striking an arc.
Arc control adjusts
inductance to optimize
MIG arc performance.
Line voltage
compen sation keeps
output power constant
even if input power
varies ±10%.
Built-in 14-pin
connector provides
quick, direct con -
nection for 14-pin
24 VAC Miller wire
feeders and
accessories.
Fan-On-Demand
operates only when
needed reducing
noise, power con -
sumption, and the
amount of airborne
contaminants
pulled through the
machine.
The Power of Blue
®
.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
Input Power 1-Phase Power
(primary power cord not included)
Rated Output 250 A at 30 VDC, 60% Duty Cycle
300 A at 32 VDC, 40% Duty Cycle
Amperage Range in CC Mode 5400 A
Max. Open-Circuit Voltage 80 VDC
Voltage Range in CV Mode 1035 VDC
Weight 300: 177 lb (80.3 kg) 300 DX: 177 lb (80.3 kg)
Shopmate 300
Single-phase MIG power source that
provides versatility and outstanding
arc performance in CV mode (MIG).
Shopmate 300
Shopmate 300 DX
Shopmate 300 DX
Single-phase MIG or
DC multi process
capability for versatility
with outstanding arc
performance in CV
mode (MIG) and CC
mode (Stick and TIG).
Shopmate 300 DX includes:
Process Selector Switch “operator-friendly”
single process switch eliminates confusion
caused by several switch combinations.
Lift-Arc TIG
allows DC/TIG starting without
the use of high-frequency. Starts the arc
without contaminating the weld with tungsten.
Shopmate 300 DX
MIG Packages
(see page 4)
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Summary of Contents

Page 1 - Shopmate

Shopmate 300 ProcessesMIG (GMAW)Flux Cored (FCAW)Shopmate 300 DX ProcessesMIG (GMAW)Flux Cored (FCAW)Stick (SMAW) DC Lift-Arc™TIG (GTAW)Light Industri

Page 2 - Arc Control

2CV VOLT/AMP CURVEDUTY CYCLE CHARTCC VOLT/AMP CURVEDUTY CYCLEWELDING AMPERES3025022520015010010 15 20 2550040030010040 50 60 70 90800 100 200 300 400

Page 3 - ELECTRODE HOT

3CV VOLT/AMP CURVESMAX.MIN.100806040200AMPERAGEVOLTAGE0100 200 300 400500600 700500600 700SMAW-MAXGTAW-MAXSMAWGTAWMIN100806040200AMPERAGECC VOLT/AMP C

Page 4 - Shopmate 300 DX MIG Package

4XMT®MIGRunner™ComponentsXMT®304 MIGRunner™#907 061Comes Complete With:XMT 304 CC/CV power source22A wire feederBernard®Q400 MIG GunConsumables.035/.0

Page 5 - Upgrade Benefits

5Optima™#043 389A multipurpose,microprocessor-basedpulse con trol for bothsynergic MIG (wirewelding or GMAW) ormanual MIG pulsing.Use this control wit

Page 6

Wire Feeders/GunsSuitCase™X-TREME™8VS #300 093SuitCase™X-TREME™12VS #195 500Lightweight, portable wire feeder for avariety of wires up to .062 in.

Page 7

International-Style ConnectorsNote: XMT 304 power sources are equipped withInternational-style connectors for secondaryconnections. (Power source is s

Page 8

Ordering InformationLitho in USAPower Source and Options Stock No. Description Qty. PriceXMT®304 CC/CV #903 471 208-230/460 VAC with Auto-Link®#903 4

Page 9 - 304/456 CC/CV

XMT®350 SeriesMultiprocess Welding Power SourceIssued October 2007 • Index No. DC/18.83Lightweight, aerospace-grade aluminum caseoffers protection wit

Page 10 - Additional Features

2Certified to both the Canadian and U.S. Standards for welding equipment.DUTY CYCLE CHARTDUTY CYCLE30WELDING AMPERES20015010010 15 20 2550040030010040

Page 11

31.Voltmeter2.Process Selector Switch (Rotary Switch)3.Ammeter4.Voltage/Amperage Adjustment Control5.Arc ControlNOTE: VS model is equipped with Tweco-

Page 12 - Genuine Miller Accessories

VOLTAGEVOLTAGEPANELVOLTAGE CONTROLAMPERAGEARC CONTROLPOWEROFFREMOTE 10REMOTE 14REMOTE 14CBIREMOTEONSTL MIGSS MIGAL MIG123456789WELDING AMPS% DUTY CYCL

Page 13 - Protective Cover

41. Output ON Indicator Light2. Left Display3. Voltage Display4. Arc Length Indicator5. Remote Control Receptacle6. Process Selector Switch (Rotary Sw

Page 14 - Wire Feeders/Guns

5XMT®350 Wire Feeder PackagesXMT®350 CC/CV MIGRunner™#907 233Comes Complete With:XMT 350 CC/CV power source22A wire feederBernard®Q™-GunConsumables.03

Page 15 - #1 or #2 AWG size cable.)

Optima™#043 389A multipurpose,microprocessor-basedpulse con trol for bothsynergic MIG (wirewelding or GMAW) ormanual MIG pulsing.Use this control with

Page 16 - Ordering Information

Protective Cover#195 478Mildew and waterresistant, odor-free coverprotects your machine’sfinish. For 300/350 Ainverters: XMT,Maxstar and Dynasty.Wire

Page 17 - 350 Series

Ordering InformationLitho in USAPower Source and Options Stock No. Description Qty. PriceXMT®350 CC/CV #907 161 208–575 VAC with Auto-Line™#907 161-0

Page 18 - *60% Duty Cycle Rating

ProcessesMIG (GMAW)Stick (SMAW) TIG (GTAW) Flux Cored (FCAW) Air Carbon Arc (CAC-A) Cutting and GougingSubmerged Arc (SAW)Heavy Industrial Application

Page 19 - 350 CC/CV Control Panel

892345176DC AMPSDC VOLTSVOLT/AMP CURVE CV 500151020253035404550100 15050 200 250 300 350 450400 500GMAWFCAWMAX.MED.MIN.% DUTY CYCLEWELDING AMPSDUTY CY

Page 20 - Built-In Pulsed MIG Programs

Rated Output450 A at 38 VDC,(36.5 VDC for CE Model)100% Duty CycleAmperage/Voltage Range 20–565 A in CC mode10–38 V in CV modeMax. Open-CircuitVoltage

Page 21 - 350 Wire Feeder Packages

4% DUTY CYCLEWELDING AMPSDUTY CYCLE CHART300400600800100050 60 70 80 90 10040RATED OUTPUTDC AMPSDC VOLTSVOLT/AMP CURVE CV 002010304050607080100 200 30

Page 22

5Genuine Miller OptionsGenuine Miller AccessoriesAir Filter Kit #042 939 FieldReusable air filter helps protect internalcomponents from dust and di

Page 23

Arc Control – Inductance/MIGArc Control – DIG/Stick3Shopmate™300 DX Specifications (Subject to change without notice.)Rated Output250 A at 30 VDC,60%

Page 24

Genuine Miller Accessories(Continued)Wire Feeders22A #193 066Simple, reliable, 24 VAC constant-speedsemiautomatic wire feeder, best suited forsmall

Page 25 - Dimension

7Genuine Miller Accessories(Continued)Remote Controls and SwitchesRemote On/Off Control #042 869Allows you to turn your power source on or off from

Page 26

50/60 Hz models with CE Specifications are manufactured according to the Standards IEC-974-1 and EN-60974-1.***Certified to both the Canadian and U.S.

Page 27

Dimension™NT 450Multiprocess Welding Power SourceIssued May 2007 • Index No. DC/19.5Lift-Arc™allows TIG starting withoutthe use of high-frequency. Sta

Page 28

2Genuine Miller AccessoriesIndustrial MIG Kit #195 197Includes 15 ft (4.6 m), 2/0 power cable andwork lead with clamp, regulator/flow meterwith 15

Page 29 - Genuine Miller Options

Water Coolant SystemsFor more information, see Miller CoolantSystems Lit. Index No. AY/7.2.Coolmate™3#043 007 115 VAC#043 008 230 VACFor use with wa

Page 30

Litho in USADistributed by:Ordering InformationEquipment Stock No. Description Qty. PriceDimension™NT 450 #907 256 230/460/575 V, 60 HzRecommended Wir

Page 31

ProcessesStick (SMAW)TIG (GTAW)Air Carbon Arc Cutting and Gouging (CAC-A) (3/8 in carbons max.)MIG (GMAW)RMD™Pro (Modified Short Circuit)Pro-Pulse™MIG

Page 32

PipePro®450 RFC FeaturesRated Output450 A at 44 VDC,100% Duty Cycle VoltageRange10 – 44 VAmperage Range in CC Mode5 – 600 AMax. Open-Circuit Voltage80

Page 33

Welding Process Capabilities3Ox2= 98% Ar, 2% O2TRI-A= 81% Ar, 18% He, 1% CO2HE25 = 75% Ar, 25% He TRI-H = 90% He, 7.5% Ar, 2.5% CO2C2= 98% Ar, 2% CO2T

Page 34

4Shopmate™300 MIG Package ComponentsShopmate™300 Spool Gun Package ComponentsShopmate 300 MIG Package#951 056 200(208)/230 V#951 058 230/460/575 V Com

Page 35

4Single Feeder Control PanelSingle Feeder Control PanelPipePro®Single and Dual Feeder FeaturesDual tension control adds flexibil ityfor the operator t

Page 36

PipePro®Feeder Drive Roll Kits (Order from Miller Service Parts.)5“V” groove “V” knurled for Wire size for hard wire hard-shelled cored wires.035 in (

Page 37 - Welding System

6Bernard®PipeWorx™Guns FeaturesVersatility Can be used for MIG (solid and metal cored wires), Pulsed MIG, and Flux Cored (shielded and self-shielded w

Page 38 - Control Panels

7132645152216534341. Weld Cable (contact your distributor)2. Work-Sense Lead3. Work Cable (contact your distributor)4. Interconnect and Feeder Control

Page 39 - TRI3 = 69% Ar, 30% He, 1% CO

Litho in USADistributed by:Power Source and Accessories Stock No. Description Qty. PricePipePro®450 RFC Inverter Power Supply #907 296 190 – 630 V, A

Page 40 - IP Rating= IP 21

5Genuine Miller AccessoriesWire Feeders22A #193 06624A #195 112Simple, reliable, 24 VAC constant-speedsemiautomatic wire feeder, best suited for

Page 41 - Features

Genuine Miller Accessories(Continued)Remote Controls and SwitchesRMLS-14 #129 337Momentary- and maintained-contact rockerswitch for contactor contr

Page 43 - Welding System Components

Litho in USADistributed by:Ordering InformationEquipment and Options Stock No. Description Qty. PricePower SourceShopmate™300 #907 313 200(208)/230 V

Page 44

XMT®304/456 CC/CVMultiprocess Welding Power SourceIssued February 2008 • Index No. DC/18.8Lightweight, aerospace-grade aluminum caseoffers protection

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