OM-230 032C 2007−10Axcess 300ProcessesDescriptionMIG (GMAW) WeldingPulsed MIG (GMAW-P)Flux Cored (FCAW) WeldingAutomatic WeldingAutomatic Welding Inte

OM-230 032 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-230 032 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2007−047Se protéger et protéger les autres contre le risque de bles

OM-230 032 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur quand on acoupé l’alimentation.D Arrêter les convertisseu

OM-230 032 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz protecteur en casde non-uti

OM-230 032 Page 8LES FILS DE SOUDAGE peuventprovoquer des blessures.D Ne pas appuyer sur la gâchette avant d’enavoir reçu l’instruction.D Ne pas dirig

OM-230 032 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-230 032 Page 10

OM-230 032 Page 11SECTION 3 − DEFINITIONS3-1. Manufacturer’s Warning Label DefinitionsWarning! Watch Out! There arepossible hazards as shown by thesym

OM-230 032 Page 121 Warning! Watch Out! There arepossible hazards as shown by thesymbols.2 Electric shock from wiring can kill.3 Disconnect input plug

OM-230 032 Page 133-3. Symbols And DefinitionsAAmperageDirect Current(DC)AlternatingCurrent (AC)VVoltageOutput Circuit Breaker Remote OnOff Positive N

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-230 032 Page 14SECTION 4 − INSTALLATION. Appearance of actual unit may vary from unit shown in manual.4-1. SpecificationsInputPowerRated WeldingOut

OM-230 032 Page 154-3. Duty Cycle And OverheatingDuty Cycle is percentage of 10minutes that unit can weld at ratedload without overheating.If unit ove

OM-230 032 Page 164-5. Selecting A Locationloc_2 3/96 -Ref. 803 667-A! Do not stack units. Beware oftipping.1 Lifting ForksUse lifting forks to move u

OM-230 032 Page 17Ref. 803 668-A1 115 V 10 A AC Receptacle RC2Receptacle supplies 60 Hzsingle-phase power. Maximum outputfrom RC2 is limited by supple

OM-230 032 Page 184-8. Connecting To Weld Terminals12Ref. 803 667-A / 803 778-A! Turn off power before connecting toweld output terminals.! Failure to

OM-230 032 Page 194-9. Network Wire Feeder Receptacle Functions9Pin* Pin InformationA Not used.GEFB Shield.IHDGC Volt sense.ABICHD Can low.ABE Can hig

OM-230 032 Page 204-10. Electrical Service GuideFailure to follow these electrical service guide recommendations could create an electric shock or fir

OM-230 032 Page 214-11. Connecting Input Power 804 650-A / Ref. 803 855-A / Ref. 803 766-A / 219 842-ATools Needed:5/16 inRoute ground conductorthroug

OM-230 032 Page 22SECTION 5 − RECOMMENDED SETUP PROCEDURES5-1. Selecting Weld Cable Sizes*! ARC WELDING can cause Electromagnetic Interference.To redu

OM-230 032 Page 235-2. Welding Circuit. Minimizing the welding circuit loop can prevent extreme voltage drops that produce poor welding characteristic

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo

OM-230 032 Page 24Ref. 804 526-A1 Welding Power Source2 Electrode Cable3 Feeder Cable4 Work Cable5 Voltage Sensing Lead6 Wire Feeder7 WorkpieceThe met

OM-230 032 Page 25. Welding on a single workpiece using multiple welding power sources can cause arc blow and arc impedance to develop or intensify.Re

OM-230 032 Page 265-5. Voltage Sensing Lead And Work Cable Connections For Multiple Welding ArcsA. Bad SetupRef. 804 528-A1 Welding Power Source2 Elec

OM-230 032 Page 27B. Better SetupRef. 804 529-A1 Welding Power Source2 Electrode Cable3 Feeder Cable4 Work Cable5 Voltage Sensing Lead6 Wire Feeder7 W

OM-230 032 Page 28C. Best SetupRef. 804 530-A1 Welding Power Source2 Electrode Cable3 Feeder Cable4 Work Cable5 Voltage Sensing Lead6 Wire Feeder7 Wor

OM-230 032 Page 29SECTION 6 − OPERATION6-1. Front Panel Switches12Ref. 803 669-A1 Power SwitchTurns unit On or Off.2 Pilot LightLight indicates status

OM-230 032 Page 30SECTION 7 − MAINTENANCE7-1. Routine Maintenance! Disconnect power before maintaining.. Maintain more oftenduring severe conditions.n

OM-230 032 Page 31SECTION 8 − SAFETY PRECAUTIONS FOR SERVICINGProtect yourself and others from injury — read and follow these precautions.8-1. Symbol

OM-230 032 Page 32FALLING UNIT can cause injury.D Use lifting eye to lift unit only, NOT runninggear, gas cylinders, or any other accessories.D Use eq

OM-230 032 Page 33SECTION 9 − TROUBLESHOOTING9-1. Removing Cover and Measuring Input Capacitor VoltageTurn Off welding power source, anddisconnect inp

TABLE OF CONTENTSSECTION 9 − TROUBLESHOOTING 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OM-230 032 Page 341 Weld Process Board PC4Diagnostic LED’s are visible inside unit,located on PC4 mounted on the top tray.Refer to Section 9-3 for inf

OM-230 032 Page 359-4. Network And Module Status LED’sA. Network Status LED’sThe following is a network status LED:LED4 on the PCM circuit board.Statu

OM-230 032 Page 369-5. TroubleshootingTrouble RemedyNo weld output; completely inoperative Place line disconnect in On position (see Section 4-11).Che

OM-230 032 Page 37Notes

OM-230 032 Page 38SECTION 10 − ELECTRICAL DIAGRAMSFigure 10-1. Circuit Diagram For Welding Power Source

OM-230 032 Page 39229 810-A

OM-230 032 Page 40SECTION 11 − PARTS LIST. Hardware is common andnot available unless listed.Ref. 804 651-A1231820191978167141391017 − Fig 11-54 − Fig

OM-230 032 Page 41DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-1. Main AssemblyQuantity1 210492 Cover, Top 1. . . . . . . . . . . . . . . . . . . . .

OM-230 032 Page 42802 955-A34567833343517182021232425233629261327283031101115142919373823223212. Hardware is common andnot available unless listed.761

OM-230 032 Page 43DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-2. Windtunnel Assembly LH And RH (Continued)(Fig 11-1 Item 6)Quantity20 201695 Clamp, Ca

dec_stat_1/07Declaration of Conformity forEuropean Community (CE) Products. This information is provided for units with CE certification (see rating l

OM-230 032 Page 44. Hardware is common andnot available unless listed.803 422-B12345765Figure 11-3. Top Tray AssemblyDescriptionPartNo.Dia.Mkgs.ItemNo

OM-230 032 Page 45. Hardware is common andnot available unless listed.803 672-A1234567891011Figure 11-4. Rear Panel AssemblyDescriptionPartNo.Dia.Mkgs

OM-230 032 Page 46. Hardware is common andnot available unless listed.Ref. 804 676-A12356748910111261314151516171876192021Figure 11-5. Front Panel Ass

OM-230 032 Page 47DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-5. Front Panel Assembly (Continued)Quantity14 207979 Box, Louver 1. . . . . . . . . . .

Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2007−01Your distributor also givesyou ...ServiceYou always get the

PRINTED IN USA © 2007 Miller Electric Mfg. Co.2007−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914

OM-230 032 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2007−047Protect yourself and others from injury — read and follow these precau

OM-230 032 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke

OM-230 032 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,