Miller-electric A1D-4RV User Manual

A1D-4RV And A1D-4RWProcessesDescriptionWire FeederAutomatic WeldingOM-1580C 134 192CMay 1996Visit our website atwww.MillerWelds.com

OM-1580 Page 6SECTION 3 – INSTALLATION3-1. Installing Wire Guides And Drive RollsST-070 887-EWhen changing wire size or type,check drive roll and guid

OM-1580 Page 73-2. Outlet Cable, Weld Cable, And Gas ConnectionsRef. ST-156 5441 Outlet Cable Securing Knob2 Outlet Cable Opening3 Outlet Cable EndLoo

OM-1580 Page 8SECTION 4 – OPERATION4-1. Safety EquipmentWear the following while welding:1 Dry, Insulating Gloves2 Safety Glasses With SideShields3 We

OM-1580 Page 95-2. Aligning Drive Rolls And Wire GuidesCAUTIONIMPROPER CLEARANCE between motor gear and drive gears on four-drive roll models can dama

OM-1580 Page 105-3. Brush Inspection And Replacement1 Motor2 Brush CapRemove brush cap.3 BrushReplace brush if it becomeschipped or broken, or if less

OM-1580 Page 11SECTION 6 – ELECTRICAL DIAGRAMSSA-134 193-BFigure 6-1. Circuit Diagram For A1D-4RVST-174 873-AFigure 6-2. Circuit Diagram For A1D-4RW

OM-1580 Page 12SECTION 7 – PARTS LIST123456789101112IncludesItems 13-161718192021232224 2527IncludesItem 26282936263713383151638394035ST-134 750-B1414

OM-1580 Page 13Dia.Mkgs.ItemNo. DescriptionQuantityModelA1D-4RWA1D-4RVFigure 7-1. Main AssemblyPartNo.1 046 779 DRIVE ASSEMBLY, (consisting of) 1 1. .

OM-1580 Page 14Dia.Mkgs.ItemNo. DescriptionQuantityModelA1D-4RWA1D-4RVFigure 7-1. Main AssemblyPartNo.42 602 241 WASHER, flat .281 ID stl 3 3. . . .

OM-1580 Page 15Table 7-1. Drive Roll & Wire Guide Kits (4 Drive Roll)Base selection of drive rolls upon the following recommended usages:1. V-Gro

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-1580 Page 16Notes

Notes

Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 7/00Your distributor also givesyou ...ServiceYou always get the fa

PRINTED IN USA  2000 Miller Electric Mfg. Co. 6/00Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US

TABLE OF CONTENTSSECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1. . .

OM-1580 Page 1SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USINGsom _nd_5/971-1. Symbol UsageMeans Warning! Watch Out! There are possible hazardswith

OM-1580 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Spark

OM-1580 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

OM-1580 Page 41-5. EMF InformationConsiderations About Welding And The Effects Of Low FrequencyElectric And Magnetic FieldsWelding current, as it flow

OM-1580 Page 5SECTION 2 – SPECIFICATIONS2-1. SpecificationsSpecification DescriptionType Of Input Power 115 Volts DCInput Power Cord 12 in (305 mm)Ove