Miller-electric 75 User Manual

Axcess AlumaFeed 75ProcessesDescriptionMIG (GMAW) WeldingWire FeederOM-228 956B 2006−08File: Advanced Manufacturing SystemsVisit our website atwww.Mil

OM-228 956 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptib

OM-228 956 Page 72-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenanceRisque D’INCENDIE OU D’EXPLO-SION.D

OM-228 956 Page 82-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-228 956 Page 9SECTION 3 − INTRODUCTION3-1. SpecificationsType of InputPowerWelding PowerSource TypeWire Feed Speed RangeWire DiameterRangeWelding C

OM-228 956 Page 10Ref. 801 915 / Ref. 804 584-A1 Welding Power Source2 Wire Feeder3 Gas Cylinder4 Gas Hose5 Network Feeder Cable6 Negative (−) W

OM-228 956 Page 114-3. Rear Panel Connections And Rotating Drive Assembly804 586-A341 9-Pin Network Receptacle2 Shielding Gas Valve FittingRequires

OM-228 956 Page 124-4. 9-Pin Network Receptacle Information9Pin Pin InformationA Capacitor C1 to groundB ShieldGFC Volt senseHGEFD Can lowIHDEE Can hi

OM-228 956 Page 134-6. Installing PD Continuous Wire GuidesRef. 804 192 / 804 188-A. PD Continuous Wire Guides:Should be used with.068/.072 in (1.8 mm

OM-228 956 Page 144-7. Installing Non-PD (Old Style) Wire GuidesRef. 804 192-B / 804 188-AInstalling wire guides with non-PD (old-style) drive rolls.

OM-228 956 Page 154-8. Installing Welding Gun804 189-A1 Power Clamp Knob2 Gun Locking Tab3 Power Pin Groove4 Gun Connection EndInstalling gun with

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-228 956 Page 164-9. Installing Welding Wire And Adjusting Pressure Drive SettingRef. 804 190-ATools Needed:1 Drive Roll Pressure Adjustment Lever2

OM-228 956 Page 174-10. Feeder Display At Power Up1 Upper Display2 Lower DisplayProgramProcessWire TypeGas TypeTrigger ControlAdjustVolts TimeWFS Am

OM-228 956 Page 18SECTION 5 − OPERATION5-1. Operational Terms The following is a list of terms and their definitions as they apply to the interface un

OM-228 956 Page 19General Terms:Crater Allows setting of voltage/arc adjust, wire feed rate, and time value for arc ends.Postflow Setting a time value

OM-228 956 Page 205-3. Front Panel ControlsSeeSection5-5SeeSection5-6SeeSection5-9SeeSection5-8SeeSection5-7SeeSection5-4ProgramProcessWire TypeGas Ty

OM-228 956 Page 215-4. Program Push Button13Program21 Program DisplayThe number of the active programis displayed.2 Program Push Button3 Program Pu

OM-228 956 Page 225-6. Lower Display21543WFS Amps Arc Ctl6Time71 Lower DisplayThe lower display shows WFS (wire feedspeed), AMPS (amperage), ARC CTL

OM-228 956 Page 235-7. Feeder Set Up Push Button1 Feeder Set Up Push Button2 Feeder Set Up Push Button LEDPress button to choose sequence, triggerco

OM-228 956 Page 245-9. Process Set Up Push Button• Press the Process Set Up push button thefirst time will illuminate the button LED andProcess LED ab

OM-228 956 Page 255-10. Jog/PurgePressing the Jog/Purge switch allows theoperator to jog wire without energizing theweld power or gas valve circuit.•

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Us

OM-228 956 Page 265-11. Reset Mode198 993 / 804 587-A. Reset mode is not active whenProgram Lock is enabled.The reset mode allows the operator toreloa

OM-228 956 Page 27SECTION 6 − SETTING SEQUENCE PARAMETERS6-1. Sequence Parameters In A Program. For more information onSequence mode, see FeederSet Up

OM-228 956 Page 28SECTION 7 − MAINTENANCE7-1. Routine MaintenanceY Disconnect power before maintaining.n = Check Z = Change ~ = Clean l = Replace* To

OM-228 956 Page 297-2. DiagnosticsERR SENS• The voltage sense error indicates novoltage sensing feedback signal. Checkconnections at feeder and weldin

OM-228 956 Page 307-2. Diagnostics (Continued)ERR TEMP• The temperature error indicates weldingpower source has overheated andshutdown. The error may

OM-228 956 Page 317-2. Diagnostics (Continued)RMD DONE• The RMD done message indicates theRMD demo is completed. PressingJog/Purge button will change

OM-228 956 Page 32SECTION 8 − ELECTRICAL DIAGRAMFigure 8-1. Circuit Diagram

OM-228 956 Page 33211 005-D

OM-228 956 Page 34SECTION 9 − PARTS LIST804 588-A. Hardware is common andnot available unless listed.1218202131617715811910619141110135224 − Fig 9-3,

OM-228 956 Page 35DescriptionPartNo.ItemNo.Figure 9-1. Main AssemblyQuantity1 159 647 INSULATOR, motor clamp 1. . . . . . . . . . . . . . . . . . .

OM-228 956 Page 36803 507-D. Hardware is common andnot available unless listed.23456791011812131416171619202122232425115Figure 9-2. Control BoxDescrip

OM-228 956 Page 37DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 9-2. Control Box (Fig 9-1 Item 21) (Continued)Quantity22 228 270 NAMEPLATE, lower 1. . . .

OM-228 956 Page 38See Table 9-1 ForDrive Roll & Wire Guide Kits. Hardware is common andnot available unless listed.804 186-A4567832191021112131415

OM-228 956 Page 39. Hardware is common andnot available unless listed.804 589-A1234Figure 9-4. Drive Assembly, WireDescriptionPartNo.Dia.Mkgs.ItemNo.F

OM-228 956 Page 40UC Groove083 489083 490053 708ve Rollsred)UC Groove132 957132 956132 955Standard Driv(4 requireU Groove053 701053 702053 706GuidesV

Notes

Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2006−01Your distributor also givesyou ...ServiceYou always get the

PRINTED IN USA © 2006 Miller Electric Mfg. Co.2006−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914

OM-228 956 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _3/05Y Warning: Protect yourself and others from injury — read and follow these

OM-228 956 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sp

OM-228 956 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-228 956 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Document

OM-228 956 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONsom _3/05Y Avertissement : se protéger et protéger les autres contre le ris