Miller-electric 402 User Manual

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Summary of Contents

Page 1 - Gold Star Series

302, 452, 652 (60 Hz), 402, 602, 852 (50 Hz)ProcessesDescriptionTIG (GTAW) WeldingStick (SMAW) WeldingOM-222 164 850AE2007−07Air Carbon Arc (CAC-A)Cut

Page 2 - From Miller to You

OM-222 Page 2Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur quand on acoupé l’alimentation. Arrêter les convertisseurs,

Page 3 - TABLE OF CONTENTS

OM-222 Page 3LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort. Fermer l’alimentation du gaz protecteur en casde non-utilisa

Page 4 - Declaration of Conformity for

OM-222 Page 4LES FILS DE SOUDAGE peuventprovoquer des blessures. Ne pas appuyer sur la gâchette avant d’enavoir reçu l’instruction. Ne pas diriger l

Page 5 - 1-2. Arc Welding Hazards

OM-222 Page 52-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Documents

Page 7

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 7SECTION 3 − DEFINITIONS3-1. General Precautionary LabelWarning! Watch Out! The

Page 8 - 1-6. EMF Information

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 83-2. Input Connection Label1 Warning! Watch Out! Thereare possible hazards ass

Page 9 - 2-1. Symboles utilisés

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 93-5. Manufacturer’s Rating Labels For CE Products Match label to one on unit.

Page 10

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 103-6. Symbols And DefinitionsSome symbols are found only on CE products.NoteAA

Page 11

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 11SECTION 4 − INSTALLATION4-1. SpecificationsModelRatedWeldingAmpRange DCMaximu

Page 12

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

Page 13 - 2-6. Information EMF

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 124-3. Volt-Ampere CurvesVolt-ampere curves show mini-mum and maximum voltage

Page 14 - OM-222 Page 6

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 134-4. Selecting A Location1 Lifting Eye2 Lifting ForksUse lifting eye or lifti

Page 15 - SECTION 3 − DEFINITIONS

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 144-5. Dimensions And WeightsDimensions300 Amp Models 450 Amp Models 650 Amp Mo

Page 16 - 3-4. Nameplate Safety Symbols

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 154-6. Tipping! Do not move or operate unitwhere it could tip.4-7. 115 VAC Rece

Page 17 -  Match label to one on

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 164-9. Selecting Cable SizesTotal Cable (Copper) Length In Weld Circuit Not Exc

Page 18 - 3-6. Symbols And Definitions

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 174-11. Remote 14 Receptacle InformationSocket Information24 VOLTS ACA 24 volts

Page 19 - SECTION 4 − INSTALLATION

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 184-13. Electrical Service Guide60 Hertz Models 300 Amp Model 450 Amp Model 650

Page 20 - 4-3. Volt-Ampere Curves

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 194-14. Placing Jumper LinksRef. ST-800 103-A! Disconnect and lockout/tag-out i

Page 21 - 4-4. Selecting A Location

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 204-15. Connecting Input Power 800 103-C / Ref. 801 116-A3/8 in3/8 inTools Need

Page 22 - 4-5. Dimensions And Weights

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 21SECTION 5 − OPERATION5-1. Controls (Non CE Models)1 Polarity Selector Switch

Page 23 - 4-8. Weld Output Terminals

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo

Page 24 - 4-9. Selecting Cable Sizes

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 225-2. Controls (CE Models)1 Polarity Selector Switch (Optional On 50Hz Models)

Page 25

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 23SECTION 6 − MAINTENANCE AND TROUBLESHOOTING6-1. Routine Maintenance! Disconne

Page 26

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 246-3. TroubleshootingTrouble RemedyNo weld output; unit completely inop-erativ

Page 27 - 4-14. Placing Jumper Links

 A complete Parts List is available at www.MillerWelds.comOM-222 Page 25Notes

Page 28 - IMPORTANT

OM-222 Page 26SECTION 7 − ELECTRICAL DIAGRAMFigure 7-1. Circuit Diagram

Page 29 - SECTION 5 − OPERATION

OM-222 Page 27218 518-A

Page 30 - 5-2. Controls (CE Models)

OM-222 Page 28SECTION 8 − PARTS LISTA complete Parts List is available on-line at www.MillerWelds.com.NOTE8-1. Recommended Spare PartsDescriptionPartN

Page 33 - OM-222 Page 25

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2007−01Your distributor also givesyou ...ServiceYou always get the

Page 34 - Figure 7-1. Circuit Diagram

dec_stat_6/05Declaration of Conformity forEuropean Community (CE) ProductsThis information is provided for units with CE certification (see rating lab

Page 35 - OM-222 Page 27

PRINTED IN USA © 2007 Miller Electric Mfg. Co.2007−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914

Page 36 - SECTION 8 − PARTS LIST

OM-222 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2007−047Protect yourself and others from injury — read and follow these precaution

Page 37

OM-222 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous. Keep y

Page 38

OM-222 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard. Do not install or place unit on, over, or

Page 39 - Effective January 1, 2007

OM-222 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State of

Page 40 - Owner’s Record

OM-222 Page 1SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2007−047Se protéger et protéger les autres contre le risque de blessure

Related models: 452 | 602 |

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