Miller Electric Thunderbolt XL AC/DC User Manual download pdf

Processes

Stick (SMAW)

Input Power 1-Phase Power

Amperage Range

225 AC/150 DC: HIGH 40–235 A (AC),

LOW 30–150 A (AC)

30– 160 (DC)

300 AC/200 DC: HIGH 65–300 A (AC),

LOW 40–200 A (AC)

30– 200 (DC)

Max. Open-Circuit Voltage

Light Industrial Applications

Garage/Job Shops

Plant Fabrication/Maintenance

Vocational Training

Light Production-line Work

Thunderbolt

XL AC/DC

Stick Welding

Power Source

Issued May 2008 • Index No. AD/8.0

The Power of Blue

Infinite current control allows the

operator to adjust output by as little as

1-amp increments. Users can always get

the exact heat they need, unlike the step

control design on competitive products.

High 100% duty cycle rating:

100 amps AC/65 amps DC for

the 225 AC/150 DC amp model.

130 amps AC/90 amps DC for

the 300 AC/200 DC amp model.

High DC weld output: up to 150 amps

for the 225 AC/150 DC model, and up to

200 amps for the 300 AC/200 DC model,

available at 20% duty cycle. Thunderbolt XL

225 AC/150 DC model has 20% more DC

output than competitive products.

Output selector switch allows you

to quickly select AC, DCEP or DCEN

without adjusting the output leads.

Fully varnished magnetic coils:

varnish protects and lengthens the

life of the coils inside.

Forced-draft cooling fan runs

continuously and helps to extend

the life of the power source.

Quick

Specs

Comes Complete With:

Power source with 15 ft (4.5 m)

electrode cable, electrode holder,

10 ft (3 m) work cable with clamp,

and power cord (without plug).

Note: Thunderbolt XL 225 AC/150 DC

(#903 642) includes 230 V plug.

Models do not include wall receptacle.

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

Web Site

www.MillerWelds.com

International Headquarters

Phone: 920-735-4505

USA FAX: 920-735-4134

Canadian FAX: 920-735-4169

International FAX: 920-735-4125

Power source is warranted for 3 years, parts and labor.

Original main power rectifiers are warranted for 5 years.

The exclusive patented Accu-Set

™

provides precise heat control with

infinite amperage control.

Model

Thunderbolt

XL 225 AC/

150 DC

Thunderbolt

XL 300 AC/

200 DC

Rated Output at 20% Duty Cycle

225 A at 25 VAC, 60 Hz (15% Duty Cycle at 50 Hz)

150 A at 25 VDC, 60 Hz (15% Duty Cycle at 50 Hz)

300 A at 30 VAC, 50/60 Hz

200 A at 25 VDC, 50/60 Hz

Welding

Amperage Range

High Low

40–235 30–150

30–160

65–300 40–200

30–200

Max. Open-

Circuit

Voltage

Net

Weight

104 lb

(47 kg)

134 lb

(61 kg)

Specifications (Subject to change without notice.)

Amps Input at Rated Output,

50 or 60 Hz

220 V 230 V

— 47.5

70 —

Dimensions

H: 18-3/4 in (476 mm)

W: 12-3/4 in (323 mm)

D: 17-1/2 in (445 mm)

1 2

Summary of Contents

Page 1 - XL AC/DC

ProcessesStick (SMAW)Input Power 1-Phase PowerAmperage Range225 AC/150 DC: HIGH 40–235 A (AC), LOW 30–150 A (AC)30– 160 (DC)300 AC/200 DC: HIGH 65

Page 2 - Typical Installation

Power Source Stock No. Description Qty. PriceThunderbolt®XL 225 AC/150 DC #903 642* 230 V, 50/60 Hz. Includes 5 ft (1.5 m) power cord w/230 V plugThun

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Miller Electric Thunderbolt XL AC/DC User Manual

Browse online or download User Manual for Welding System Miller Electric Thunderbolt XL AC/DC. Miller Electric Thunderbolt XL AC/DC User's Manual

Summary of Contents

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