Miller Electric SuitCase X-TREME 8VS WCC Owner's Manual

SuitCase X-TREME 8VS WCC(With Weld Cable Control)OM-237 323E2009−07ProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) WeldingWire Feeder™™File: M

OM-237 323 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur quand on acoupé l’alimentation.D Arrêter les convertisseu

OM-237 323 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz protecteur en casde non-uti

OM-237 323 Page 8LES FILS DE SOUDAGE peuventprovoquer des blessures.D Ne pas appuyer sur la gâchette avant d’enavoir reçu l’instruction.D Ne pas dirig

OM-237 323 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-237 323 Page 10

OM-237 323 Page 11SECTION 3 − INSTALLATION3-1. SpecificationsType ofInputPowerWeldingPowerSourceTypeWire FeedSpeedRangeWireDiameterRangeInputWeldingCi

OM-237 323 Page 123-4. WCC (Weld Cable Control) Applications. The Suitcase X-TREME WCC wire feeder may be used with a WCC compatible welding power sou

OM-237 323 Page 133-7. Installing And Aligning Wire Guide And Drive RollsRef. 804 210-B / 805 168-AInstalling Wire Guide And DriveRolls:1 Drive Roll S

OM-237 323 Page 143-8. Connecting Welding Gun And Voltage Sensing ClampRef. 805 168-A / 805 169-A! Turn Off wire feeder andwelding power source. Stope

OM-237 323 Page 153-10. Connecting Weld Cable! Turn Off wire feeder andwelding power source. Stopengine on weldinggenerator.1 User-Supplied Weld Cable

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-237 323 Page 163-12. Installing And Threading Welding WireRef. 805 168-AInstalling Wire And AdjustingHub Tension:1 Retaining Nut2 Hub Tension Adjus

OM-237 323 Page 17Notes

OM-237 323 Page 183-13. Display Board (PC22) DIP Switch SettingsFactory DIP Switch SettingsIndicates Switch does not Affect This Function12345−−OPEN−−

OM-237 323 Page 19Ref. 805 170-ADIP Switch Settings:Display Hold ONDisplays will hold their last value for five seconds after the trigger is released.

OM-237 323 Page 20SECTION 4 − OPERATIONOFFON4-1. Controls With MetersRef. 805 168-A / 805 170-A1 VoltmeterWhen not welding and the wire feeder is nota

OM-237 323 Page 214-2. Gun Consumables Information235 264-ANotes

OM-237 323 Page 22SECTION 5 − MAINTENANCE & TROUBLESHOOTING5-1. Routine Maintenance. Maintain more oftenduring severe conditions.! Disconnect powe

OM-237 323 Page 235-3. TroubleshootingTrouble RemedyWire does not feed; open-circuit voltageavailable.Check power switch S1 and connections, replace i

OM-237 323 Page 24Trouble RemedyGun trigger is pressed, gas does notflow, wire is not energized, wire feeds.If a welding arc is not established in 3 s

OM-237 323 Page 255-4. DiagnosticsError IndicatorsShown On Display RED LED on Motor Board PC1 ErrorHLP 11 1 Blink Communication ErrorHLP 12 2 Blinks T

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol

OM-237 323 Page 26SECTION 6 − ELECTRICAL DIAGRAM237 204-BFigure 6-1. Circuit Diagram For Wire Feeder

OM-237 323 Page 27NotesOver 80,000 trainedsince 1930!400 Trade Square East, Troy, Ohio 453731-800-332-9448 www.welding.orgStart Your ProfessionalWeldi

OM-237 323 Page 28SECTION 7 − PARTS LIST. Hardware is common andnot available unless listed.1 (Fig 7-2)23456789101112131419156259606116636465662119671

OM-237 323 Page 29245 331-A2627282930313233343536373839404142434445254647484924232232333458575653555453525150Figure 7-1. Complete AssemblyDiagrammarki

OM-237 323 Page 30Figure 7-1. Complete Assembly (Continued)DiagrammarkingItemNo.PartNo. Description Quantity8 144 172 Ftg, Hose Brs Barbed M 3/16 Tbg

OM-237 323 Page 31Figure 7-1. Complete Assembly (Continued)DiagrammarkingItemNo.PartNo. Description Quantity58 226 752 Support, Spool 1. . . . . . . .

OM-237 323 Page 32Ref. 805 171-B. Hardware is common andnot available unless listed.1245673Figure 7-2. Front Panel Assembly with MetersItemNo.PartNo.

OM-237 323 Page 33Table 7-1. Drive Roll & Inlet Guide. Base selection of drive rolls upon the following recommended usages:1. V-Grooved rolls for

NotesOver 80,000 trainedsince 1930!400 Trade Square East, Troy, Ohio 453731-800-332-9448 www.welding.orgStart Your ProfessionalWelding Career Now!

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2009−01Your distributor also givesyou ...ServiceYou always get the

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2009 Miller Electric Mfg. Co. 2009−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer

OM-237 323 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2009−077Protect yourself and others from injury — read and follow these precau

OM-237 323 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke

OM-237 323 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-237 323 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-237 323 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2007−047Se protéger et protéger les autres contre le risque de bles