Miller Electric S-32SL Owner's Manual

OM-1546 090 004N2010−03ProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) WeldingWire FeederS-32S And S-32SLVisit our website atwww.MillerWelds.c

OM-1546 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur UNE FOISl’alimentation coupée.D Arrêter les convertisseurs,

OM-1546 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz protecteur en casde non-utilis

OM-1546 Page 8Les PIÈCES MOBILES peuventcauser des blessures.D Ne pas s’approcher des organes mobiles.D Ne pas s’approcher des points de coincementtel

OM-1546 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Documents

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OM-1546 Page 11SECTION 3 − INSTALLATION3-1. SpecificationsType OfInput PowerWeldingPowerSource TypeWire FeedSpeedRangeWireDiameterRangeInputWeldingCir

OM-1546 Page 123-2. Installing And Aligning Wire Guide And Drive Roll3/16 in.Ref. ST-091 547-D / Ref. ST-112 370-C / S-0856When changing wire size or

OM-1546 Page 131 CV Welding Power SourceWith 24 VAC Power2 CC Welding Power SourceWithout Contactor3 External Secondary Contactor4 Remote Contactor Co

OM-1546 Page 141 Gas Hose With 5/8-18 Right-hand Thread Fittings (Cus-tomer Supplied)3-5. Connecting Shielding Gas (Optional)Ref. ST-158 789Tools Need

OM-1546 Page 151 Pressure Assembly Adjust-ment KnobLay gun cable out straight.A Open pressure assembly,hold wire tightly, and cut offend. Push wire th

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-1546 Page 16SECTION 4 − OPERATION4-1. ControlsRef. ST-091 547-D / ST-176 21424Selector Switch forType of Power SourceConstant Voltage CVConstant Cu

OM-1546 Page 17Wire Speed SettingCC Mode100 90 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100222254268295314342365388406429452480498526549

OM-1546 Page 18SECTION 5 − MAINTENANCE & TROUBLESHOOTING5-1. Routine Maintenance! Disconnect power before maintaining.. Maintain more oftenduring

OM-1546 Page 19SECTION 6 − ELECTRICAL DIAGRAMSB-176 227Figure 6-1. Circuit Diagram For Wire Feeder

OM-1546 Page 20SECTION 7 − PARTS LISTFigure 7-1. Main AssemblyST-091 506-K. Hardware is common andnot available unless listed.123456789101113141516151

OM-1546 Page 21Figure 7-1. Main AssemblyDescription QuantityPartNo.Dia.Mkgs.ItemNo.1 097 770 Label, Warning Electric Shock Can Kill 1. . . . . . . .

OM-1546 Page 22Figure 7-2. Motor & Wire Drive Assembly (Fig 7-1 Item 30)Description QuantityPartNo.Dia.Mkgs.ItemNo.1 166 338 Lever, Mtg Pressure G

OM-1546 Page 23Table 7-1. Drive Roll & Wire Guide Kits. Base selection of drive rolls upon the following recommended usages:1. V-Grooved rolls fo

OM-1546 Page 24Notes

NotesSOCKET/WRENCH SELECTION TABLE (U.S. STANDARD) SOCKET/WRENCH SELECTION TABLE(METRIC)Specifications Socket or Wrench Size Specifications Socket or

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol

Notes16 Gauge (.063 in.)22 Gauge (.031 in.)24 Gauge (.025 in.)20 Gauge (.037 in.)18 Gauge (.050 in.)14 Gauge (.078 in.)1/8 in. (.125 in.)3/16 in. (.18

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2010−01Your distributor also givesyou ...ServiceYou always get the

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2010 Miller Electric Mfg. Co. 2010−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer

OM-1546 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2009−087Protect yourself and others from injury — read and follow these precautio

OM-1546 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Keep

OM-1546 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

OM-1546 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State of

OM-1546 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2009−087Se protéger et protéger les autres contre le risque de blessur