Miller Electric PipePro Dual User Manual download pdf

Processes

Stick (SMAW)

TIG (GTAW)

Air Carbon Arc Cutting and Gouging

(CAC-A) (3/8 in carbons max.)

MIG (GMAW)

RMD

™

Pro (Modified Short Circuit)

Pro-Pulse

™

MIG (GMAW-P)

Pulsed MIG (GMAW-P)

Flux Cored (FCAW)

Pipe Welding Applications

Process Piping

Offshore Piping

Onshore Piping

Pipe Fabrication

Field Construction

Quick

Specs

PipePro

Welding System

Root-Fill-Cap Welding

Multiprocess Pipe

Welding Systems

Issued Apr. 2010 • Index No. PWS/1.0

The Power of Blue

Rated Output 450 A at 44 VDC, 100% Duty Cycle

Voltage Range 10–44 V

Ship Weight PipePro 450 RFC: 163 lb (72.9 kg)

PipePro 12RC SuitCase: 25.5 lb (11.6 kg)

PipePro DX Feeder: 45 lb (20.4 kg)

PipePro Dual DX Feeder: 87 lb (35.5 kg)

Bernard PipeWorx 250-15: 9 lb (4.1 kg)

Bernard PipeWorx 300-15: 10 lb (4.6 kg)

Bernard PipeWorx 400-15: 10 lb (4.6 kg)

PipePro 450 RFC

Provides one versatile power source to produce

pipe welds using conventional and advanced

processes in shop and field applications.

Power source is warranted for 3 years, parts and labor.

The PipePro

450 RFC power source can be

combined with either the PipePro SuitCase

or PipePro DX Bench Feeders and Bernard

PipeWorx

™

Guns to offer a total solution for

pipe welding applications in the shop or field.

IMPROVED WELD PERFORMANCE

Regulated Metal Deposition (RMD

™

Pro)

Precisely controlled short-circuit transfer

technology provides welders with an easy

to use welding process with excellent

puddle control for the root pass. Calm,

stable arc/puddle reduces weld training and

improves quality.

Pro-Pulse

™

This method of pulse welding is easier to use

than conventional pulse in out-of-position pipe

welding applications. This is accomplished

through precise control of the arc and puddle

even in narrow joints, which provides optimum

molten puddle control for out-of-position

welding. Precise control of puddle produces

excellent side wall fusion on all pipe joint designs.

PipePro DX Bench Feeder

Provides a reliable wire feeder solution for

shop applications. The dual-feeder version

allows the operator to easily switch from one

process/wire for root pass welding to another

process/wire for fill and cap welding.

PipePro 12RC

SuitCase

Provides a durable

wire feeder solution

for field applications.

The impact-resistant

case design protects

the wire and drive

mechanism from

moisture, dust and

contamination.

Bernard PipeWorx 250-15

Provides an ergonomic solution to

producing root passes on pipe and

other medium-duty applications.

and improve visibility of the

puddle on the root pass.

Bernard PipeWorx

300-15 or 400-15

Provides a heavy-duty

solution to producing root,

fill and cap welds on pipe.

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

Web Site

www.MillerWelds.com

Equipment Sales US and Canada

Phone: 866-931-9730

FAX: 800-637-2315

International Phone: 920-735-4554

International FAX: 920-735-4125

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Summary of Contents

Page 1 - Welding System

ProcessesStick (SMAW)TIG (GTAW)Air Carbon Arc Cutting and Gouging (CAC-A) (3/8 in carbons max.)MIG (GMAW)RMD™Pro (Modified Short Circuit)Pro-Pulse™MIG

Page 2 - Control Panels

PipePro®450 RFC FeaturesRated Output450 A at 44 VDC,100% Duty Cycle VoltageRange10–44 VAmperage Range in CC Mode5–600 AMax. Open-Circuit Voltage80 VDC

Page 3 - Welding Process Capabilities

Welding Process Capabilities3Ox2= 98% Ar, 2% O2TRI-A= 81% Ar, 18% He, 1% CO2HE25= 75% Ar, 25% He TRI-H= 90% He, 7.5% Ar, 2.5% CO2C2= 98% Ar, 2% CO2TRI

Page 4 - PipePro DX Model

4Single Feeder Control PanelSingle Feeder Control PanelPipePro®DX Single and Dual Feeder FeaturesDual tension control adds flexibil ityfor the operato

Page 5 - Features

PipePro®Feeder Drive Roll Kits (Order from Miller Service Parts.)5“V” groove “V” knurled for Wire size for hard wire hard-shelled cored wires.035 in (

Page 6 - Guns Features

Dual Schedule Switches (For PipePro DX models only.)DSS-9 #071 833A two-position slideswitch which attachesto the gun handle and is used to select th

Page 7 - Welding System Components

7132645152216534341. Weld Cable (contact your distributor)2. Work-Sense Lead3. Work Cable (contact your distributor)4. Interconnect and Feeder Control

Page 8 - Ordering Information

Litho in USADistributed by:Power Source and Accessories Stock No. Description Qty. PricePipePro®450 RFC Inverter Power Supply #907 296 190 – 630 V, A