Miller Electric Millermatic DVI User Manual download pdf

Processes

MIG (GMAW)

Flux Cored (FCAW)

Input Power

230 V, 25 A, 60 Hz, single-phase

115 V, 20 A, 60 Hz, single-phase

115 V, 15 A, 60 Hz, single-phase*

Industrial Applications

Light Fabrication

Garages/Body Shops

Farm/Ranch

Vocational/Technical Schools

*CSA ratings.

Quick

Specs

Millermatic

DVI

™

MIG Arc Welding

Power Source

Issued Sept. 2008 • Index No. DC/12.52

Angled, dual-gear driven, cast

aluminum drive system features

no-tool, quick-change reversible drive

rolls and an easy-to-set, scaled tension

knob. See page 3 for more information.

The Power of Blue

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

Web Site

www.MillerWelds.com

International Headquarters

Phone: 920-735-4505

USA FAX: 920-735-4134

Canadian FAX: 920-735-4169

International FAX: 920-735-4125

Rated Output 150 A at 23 VDC, 40% Duty Cycle (230 V)

90 A at 18 VDC, 20% Duty Cycle (115 V)

68 A at 19.5 V, 20% duty cycle (115 V)*

Max. Open-Circuit Voltage 32 VDC

Amperage Range 30 –175 A

Wire Feed Speed 50 – 700 IPM (1.3 – 17.8 m/min)

Weight 169 lb (77 kg)

Six taps provide wider welding range of

30 – 175 amps with superior performance

throughout its operating range. Welds

from 22 gauge up to 3/8 in (9.5 mm) thick

on 230 VAC power and 22 gauge to 3/16 in

(4.8 mm) thick on 115 VAC.

Thermal overload

protection shuts down

unit and activates over

temperature light if airflow

is blocked or duty cycle is

exceeded. Automatically

resets when fault is

corrected and unit cools.

Patent-pending EZ-Change

™

Low Cylinder Rack allows operators to

easily roll cylinders on and off of rack —

no need to lift cylinders. See page 3 for

more information.

Less weld cleanup with Active Arc

Stabilizer

™

— patented Miller design

provides excellent starts proven superior to

the competition.

Welder is warranted for 3 years, parts and labor. Original

main power rectified parts are warranted for 5 years.

Gun warranted for 90 days, parts and labor.

Add the Spoolmate

™

3035 spool gun for

aluminum welding with optional Spoolmate

Gas Valve Kit. And with Miller’s exclusive

Gun-On-Demand,

™

simply pull the trigger

for either gun and you’re ready to weld.

No time wasted toggling switches!

Comes Complete With:

10 ft (3 m) power cord and plug

10 ft (3 m) M-10 MIG gun for

.030/.035 in wire (0.8/0.9 in wire)

10 ft (3 m) work cable and clamp

Argon mix regulator/flow gauge

and hose

Extra contact tips

Factory-installed running gear with

EZ-Change

™

Low Cylinder Rack

.030/.035 in reversible drive rolls

Set-up and operation interactive CD

EZ-Access

™

Consumable Compartment and

Parameter Chart — set weld parameters

right the first time with convenient new flip-

down compartment that provides fast access to

parameter chart and consumables. See page 3

for more information.

Millermatic DVI (DUAL VOLTAGE INPUT):

This unique system allows you to connect

to 115 V or 230 V power receptacles

without any tools. With Miller’s exclusive

MVP

™

(multi-voltage plug) power cord

adapters, just pick the MVP that matches

the power receptacle, connect it to the

power cord and you are ready to weld.

1 2 3 4 5 6 7 8

Summary of Contents

Page 1 - Millermatic

ProcessesMIG (GMAW) Flux Cored (FCAW)Input Power230 V, 25 A, 60 Hz, single-phase115 V, 20 A, 60 Hz, single-phase115 V, 15 A, 60 Hz, single-phase*Indus

Page 2 - Control Panel

2Specifications (Subject to change without notice.)Note: Operating Temperature Range: -4˚ to +104˚ F (-20 to +40˚ C) Storage Temperature Range: -22

Page 3

3Standard Fully Loaded FeaturesEZ-Change™Low Cylinder Rack Angled Wire Drive Angled industrial aluminum dual-geardrive system significantly improveswi

Page 4 - Low Cylinder Rack

4Optional Fully Loaded FeaturesElevated Gun and Cable Rack Dual EZ-Change™Low Cylinder Rackwith Elevated Gun and Cable Rack#300 337Dual cylinder rack

Page 5 - Genuine Miller Accessories

5M-10 Replacement Gun #195 605 10 ft (3 m). Shipped with liner #194 011.Spoolmate™3035 Spool Gun #195 016Spool gun for aluminum and other wires

Page 6 - Drive Rolls

6For M-10 GunContact Tips#087 299 .023/.025 in (0.6 mm)#000 067 .030 in (0.8 mm)#000 068 .035 in (0.9 mm)Contact Tip Adapter #169 716Replacement Li

Page 7

7Notes

Page 8 - Ordering Information

Litho in USADistributed by:Ordering InformationSteel Configuration Stock No. Description Qty. PriceMillermatic®DVI™2#907 323 115/230 V, 60 HzV-Groove

Miller Electric Millermatic DVI User Manual

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Miller Electric Millermatic DVI User Manual

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