Miller Electric Dimension 1000 User Manual

ProcessesDescriptionMultiprocess WeldingArc Welding Power SourceOM-2223 190 969AC2007−11Dimension 1000™Visit our website atwww.MillerWelds.comFile: Mu

OM-2223 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur quand on acoupé l’alimentation.D Arrêter les convertisseurs,

OM-2223 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz protecteur en casde non-utilis

OM-2223 Page 8LES FILS DE SOUDAGE peuventprovoquer des blessures.D Ne pas appuyer sur la gâchette avant d’enavoir reçu l’instruction.D Ne pas diriger

OM-2223 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Documents

OM-2223 Page 10NotesWork like a Pro!Pros weld and cutsafely. Read thesafety rules atthe beginningof this manual.

OM-2223 Page 11SECTION 3 − DEFINITIONS3-1. Symbol DefinitionsAAmperageVVoltageHzHertzDirect Current(DC)Alternating Current(AC)Panel/Local Line Connect

OM-2223 Page 124-2. Duty Cycle And OverheatingDuty Cycle is percentage of 10 min-utes that unit can weld at rated loadwithout overheating.If unit over

OM-2223 Page 134-3. Volt-Ampere CurvesVolt-ampere curves show mini-mum and maximum voltage andamperage output capabilities ofunit. Curves of other se

OM-2223 Page 144-4. Selecting A Location1 Lifting Eye2 Lifting ForksUse lifting eye or lifting forks tomove unit.If using lifting forks, extend forksb

OM-2223 Page 154-5. Dimensions And WeightsDimensionsDimensionsAA 30 in (762 mm) Including lift eyeB 23 in (584 mm)BCC38 in (966 mm) Including strainre

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-2223 Page 164-6. Tipping! Do not move or operate unitwhere it could tip.4-7. 115 VAC Receptacle, Supplementary Protectors, And Weld Output Terminal

OM-2223 Page 174-8. Basic Sub Arc (SAW) Welding. Customer must supply the following: power source, power source control cable, wire drive assembly, wi

OM-2223 Page 18B. Control Settings For Sub Arc (SAW) WeldingSet switchs as shownfor remote control.Turn on welding powersource, flux system, wiredrive

OM-2223 Page 19C. Remote Voltage Sensing Leads Placement Guidelines For A Single Arc (Required)Ref. 804 108-ABESTSense leads are out of the currentpat

OM-2223 Page 20D. Sensing Leads Placement Guidelines For Multiple ArcsRef. 804 108-ABESTBoth sense leads are out of thecurrent paths.Both sense leads

OM-2223 Page 214-9. Selecting Cable SizesTo reduce possible interference, keep weld cables as short as possible, close together, and down low, such as

OM-2223 Page 224-11. Connecting Remote ControlRef. 802 295 / Ref. S-0004-A / S-0750! Turn off power before con-necting to receptacle.1 Remote 14 Recep

OM-2223 Page 234-12. Electrical Service GuideFailure to follow these electrical service guide recommendations could create an electric shock or fire h

OM-2223 Page 244-14. Connecting Input PowerRef. 800 103-C / Ref. 802 2953/8 in3/8 inTools Needed:! Installation must meet all Nationaland Local Codes

OM-2223 Page 25SECTION 5 − OPERATION5-1. Controls229 883-A412378561 Arc Force (Dig) ControlControl increases SMAW short-circuitamperage which allows t

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo

OM-2223 Page 26SECTION 6 − MAINTENANCE & TROUBLESHOOTING6-1. Routine Maintenance! Disconnect and lockout/tagout input power before per-forming mai

OM-2223 Page 276-3. TroubleshootingTrouble RemedyNo weld output; unit completelyinoperative; pilot light PL1 off.Place line disconnect device in On po

OM-2223 Page 28SECTION 7 − ELECTRICAL DIAGRAMFigure 7-1. Circuit Diagram

OM-2223 Page 29236 682-A

OM-2223 Page 30SECTION 8 − PARTS LIST802 296-DFigure 8-1. Main Assembly. Hardware is common andnot available unless listed.332532312728134562452613141

OM-2223 Page 31DescriptionPartNo.Dia.Mkgs.ItemNo.8-1. Main AssemblyQuantity1 +179 432 PANEL, side 2. . . . . . . . . . . . . . . . . . . . . . . .

OM-2223 Page 32802 29712356789109119121314151617181920212223362526272829303132333424254. Hardware is common andnot available unless listed.35Figure 8-

OM-2223 Page 33DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-2. Panel, Front w/Components (Figure 8-1 Item 32) (Continued)Quantity17 070 371 BLANK, snap-

OM-2223 Page 34DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-3. Rectifier, SCR Main (Figure 8-1 Item 33)Quantity1 C7-12 048 420 CAPACITOR, cer disc .01uf

OM-2223 Page 35DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-4. Panel, Rear w/Components (Figure 8-1 Item 21)Quantity1 132 101 CHAMBER, plenum 14 in/moto

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Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2007−01Your distributor also givesyou ...ServiceYou always get the

PRINTED IN USA © 2007 Miller Electric Mfg. Co.2007−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914

OM-2223 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2007−047Protect yourself and others from injury — read and follow these precautio

OM-2223 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Keep

OM-2223 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

OM-2223 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State of

OM-2223 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2007−047Se protéger et protéger les autres contre le risque de blessur