Miller Electric GA-16C1 Specifications

MiOØrfi~~i4#~41uI14Ft~4S4IV1-~a p~II~.wApril1993Form:OM-157745EffectiveWithSerialNo.KD398640OWNERSMANUALGoldSealTMModel5000Readandfollow

SECTION1SPECIFICATIONSTable1-1.WeldingPowerSourceaCAUTION30252015g50I0SpecificationsDescriptionTypeOfOutputConstantVoltage/DirectCurrent(CV/DC)RatedW

2-1.InstallingWorkClampFigure2-1.InstallingWorkClamp2-2.GunPolarityForWireTypeaWARNINGELECTRICSHOCKcankill.Donottouchliveelectricalparts.TurnOftweld

2-3.InstallingWeldingGun2-4.ConnectingInputPowerConnectunittoaproperlygrounded115VACreceptacleofa20ampereindividualbranchcircuitprotectedbytime-delayf

236(150mm)Pullandholdwire;cutoffend.ToolsNeeded:~9/l6in1WireSpool2HubTensionNutGraspspool.Turnwhileusingwrenchtoadjustnut.Whenaslightforceisneededtotu

2-6.InstallingGasSupply£~WARNINGCYLINDERScanexplodeifdamaged.Keepcylindersawayfromweldingandotherelectricalcircuits.Nevertouchcylinderwithweldingelec

SECTION3OPERATIONaWARNING1PowerSwitchUseswitchtoturnunitOnandOff.=~READSAFETYBLOCKSatbeginningofmanualbeforeproceeding.MOVINGPARTScancauseinjury.ARCI

SECTION4-MAINTENANCE&TROUBLESHOOTING-A~WARNINGELECTRICSHOCKcankill.Donottouchliveelectricalparts.TurnOftweldingpowersource,anddisconnectinputpow

4-2.DriveAssemblyMaintenanceI~4s.READSAFETYBLOCKSatstartof7______Section4beforeproceeding.TurnOffandunplugunit.1WireSpoolCutweldingwireoffatcontacttub

4-3.GunMaintenance3/8,5/16inFigure4-3.GunMaintenanceswarrilOl10/91TurnOffandunplugunit.1WireSpoolCutweldingwireoffatcontacttube.Retractwireontospoolan

JUMILLERSTRUEBLUETMLIMITEDWARRANTYEffectIveJanuary1,1992(EquipmentwithaserialnumberprefaceofKCornewer)ThislimitedwerrentysupersedessitpreviousMILL

4-4.TroubleshootingREADSAFETYBLOCKSatstartofSection4beforeproceeding.Table4-2.WeldingTroubleTable4-3.WireDrive/GunTroubleWeldingTroubleNoweldoutput;wi

SECTION5-ELECTRICALDIAGRAMSFigure5-1.CircuitDiagramForWeldingPowerSource2CRIILPLCI69N.zST-157378OM-157745Page11

SIS28A(FM-2~V.)~~1--jP2WORKSPLIcEGNDPOWERCORDSC-157379-AFigure5-2.WiringDiagramForWeldingPowerSource

SECTION6PARTSLIST>Ea,U,U,4(aa)L.IL.C0c~:JC,,CDLf)~LI~OM-157745Page13

ItemDia.PartNo.Mkgs.No-~Description1010909..2010910..3073355..4111998..5111929..6...CR1120706..7120675..8...FM111931..9005656..10053297..11Fl*012663

ItemDia.PartNo.Mkgs.No.Description..1..MOT...2.5..6.7..81011121314151617181920212223242526272829119021604 6576022130109101281896022116045381298931268

PartNo.Description119697Figure6-3.GA-16C1Gun(Fig6-1Item40)BESURETOPROVIDEMODELANDSERIALNUMBERWHENORDERINGREPLACEMENTPARTS.QuantityIternNo.1110793..HAN

SUGGESTEDPARAMETERSFORWELDINGMILDSTEELPROCESSWIRESIZEANDTYPEWELDINGPOLARITYSETTINGSSTICKOUTSHIELDINGGASMaterialThicknessCONTROLSETTINGSThinnerThan20ga

ARCWELDINGSAFETYPRECAUTIONSReadallsafetymessagesthroughoutthismanual.Obeyallsafetymessagestoavoidinjury.LearnthemeaningofWARNINGandCAUTION.A~WARNIN

FUMESANDGASEScanbehazardoustoyourhealth.Weldingproducesfumesandgases.Breathingthesefumesandgasescanbehazardoustoyourhealth.Keepyourheadoutofthefumes.D

TABLEOFCONTENTSSECTION1SPECIFICATIONS1-1.Volt-AmpereCurveAndDutyCycleChart1SECTION2INSTALLATION2-1.InstallingWorkClamp22-2.GunPolarityForWireType22-