Miller Electric 3035 Owner's Manual

ProcessesOM-1216 205 917D2006−09DescriptionMIG (GMAW) WeldingWire Feeder Spool GunSpoolmate 3035 And 3545Spoolmate 3035Spoolmate 3545™File: Wire Feede

OM-1216 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptibles

OM-1216 Page 72-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenanceRisque D’INCENDIE OU D’EXPLO-SION.D Ne

OM-1216 Page 82-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Documents

OM-1216 Page 9SECTION 3 − INSTALLATION3-1. Specifications For Spoolmate 3035Wire Diameter RangeApproximateWire FeedRangeCoolingMethodMaximum SpoolSize

OM-1216 Page 103-3. Connecting Spool Gun To Millermatic 2103802 998-C124RearPanel561 Barbed Fitting. If spool gun gas hose isequipped with a pre-insta

OM-1216 Page 113-4. Installing Wire Spool And Threading Welding WireRef. 801 891-BTools Needed:1 Thumb Screw2 Spool CoverRemove thumb screw and spoolc

OM-1216 Page 123-5. Removing Existing Barrel And Installing Contact Adapter802 379-B1 Base Nut LocationRemove base nut from handle.2 Handle SectionRem

OM-1216 Page 13SECTION 4 − OPERATION4-1. Controlssb5.1* 6/92 − S-0621-C / 804 386-A. Spool Gun On/Off switch inMillermatic 185 HobartIronMan 210 or Ir

OM-1216 Page 145-2. Changing Drive Rolls801 893-BTools Needed:Y Turn Off power at weldingpower source first.1 Drive Roll CoverRemove cover.Changing Pu

OM-1216 Page 155-3. Changing LinerRef. 801 891-BTools Needed:Y Turn Off power at weldingpower source first.1 Nozzle2 Contact Tip3 LinerRemove and repl

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-1214 Page 16Notes

OM-1216 Page 17SECTION 6 − ELECTRICAL DIAGRAMSFigure 6-1. Circuit Diagram186 451

OM-1216 Page 18SECTION 7 − PARTS LIST. Hardware is common and notavailable unless listed.801 900-F3232283133291930181727222120141110498765421404142433

OM-1216 Page 19QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-1. Complete Assembly for Spoolmate 30351 PB1 186 416 TRIGGER SWITCH 1. . . . . . .

OM-1216 Page 20. Hardware is common andnot available unless listed.802 577-C32323628313337344142432919353839403026252722212011104987654232414131516121

OM-1216 Page 21QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-2. Complete Assembly For Spoolmate 35451 PB1 186 416 TRIGGER SWITCH 1. . . . . . .

OM-1216 Page 22204 161123456Figure 7-3. Spoolmate Optional Hose & Cables Extension KitDescriptionPartNo.194 996ItemNo.Figure 7-3. Spoolmate Hose &

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2006−01Your distributor also givesyou ...ServiceYou always get the

PRINTED IN USA © 2006 Miller Electric Mfg. Co.2006−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Us

OM-1216 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _3/05Y Warning: Protect yourself and others from injury — read and follow these pr

OM-1216 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Spark

OM-1216 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

OM-1216 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Documents (

OM-1216 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONsom _3/05Y Avertissement : se protéger et protéger les autres contre le risque