Miller Electric 15A User Manual download pdf

A Complete System Consists of

the Following:

Spoolmatic Gun

(Includes .035–1/16 in dual drive

roll and two FasTip

™

contact tips—

.035 in and 3/64 in )

WC-24 or WC-115 Weld Control

Recommended Miller 14-pin

power source

MIG Guns for

Aluminum Welding

Issued Feb. 2008 • Index No. M/1.73

The Power of Blue

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

Web Site

www.MillerWelds.com

International Headquarters

Phone: 920-735-4505

USA FAX: 920-735-4134

Canadian FAX: 920-735-4169

International FAX: 920-735-4125

Processes

MIG (GMAW) Welding

with aluminum wire and

other soft alloys

Pulsed MIG (GMAW-P)

with pulsing power source

Spoolmatic 15A/30A: 200 A

XR-A Pistol: 200 A

XR-W Pistol: 400 A

Spoolmatic 15A: 9 lb (4.1 kg)

Spoolmatic 30A: 14 lb (6.4 kg)

XR-A Pistol (15 ft): 10.9 lb (4.9 kg)

XR-A Pistol (30 ft): 18.5 lb (8.4 kg)

XR-W Pistol (15 ft): 11.6 lb (5.3 kg)

XR-W Pistol (30 ft): 19.2 lb (8.7 kg)

Rated Output at

100% Duty Cycle

Weight with

Cable Assembly

Heavy Industrial Applications

Emergency Vehicles Shipbuilding

Recreational Vehicles Tool Boxes

Trucks and Trailers Railcars

Boat/Yacht Building Fabrication

Sign Manufacturers

Quick

Specs

The XR

™

-Pistol Grip Gun is

available in air- or water-cooled

versions with 15 or 30 ft (4.6 or

9 m) cable lengths. The replaceable

feed cable liner saves time and

money, while the trigger hold

helps eliminate hand strain.

The Spoolmatic

Pistol Grip

Gun is an industrial, well-

balanced spool gun and features

a built-in gas valve, rotatable

canister, all-wire dual groove

drive roll and 15 ft (15A) or

30 ft (30A) cable reach. New

barrels are Roughneck and

Bernard Centerfire compatible.

The Spoolmatic

Pistol Grip Gun is

designed to be used with the WC-24

or WC-115 Weld Control as part of a

complete aluminum system.

A Complete System Consists of

the Following:

XR-Pistol Grip Gun

™

-Control

See Lit Index No. M/1.7.

FasTip

™

/Drive Roll Kit

Recommended Miller 14-pin

power source

Note: FasTip

™

Kits must be ordered

separately and consist of gun drive rolls,

control box drive rolls and five FasTip

™

contact tips.

The XR

™

-Pistol

Grip Gun is

designed to be

used with the

™

-Control as

part of a push-

pull system.

Pistol Grip Guns

Spoolmatic

and XR

™

-Pistol Guns

Guns are warranted for 1 year, parts and labor.

Patented quick-change, single-turn contact tip

provides excellent performance and ease of

replacement.

Barrels are Roughneck

and Bernard

Centerfire

™

compatible. (See page 5 for

optional consumables.)

Easy access to drive assembly and removable

head tube reduces service time by allowing a

simple means of changing drive rolls and head

tube or performing routine maintenance without

disassembly of gun.

Replaceable feed cable liner reduces parts

cost and service time by allowing a simple means

of removing and replacing liner and not the

complete feed cable. (XR-Pistol Grip Gun only.)

Gear-driven, smooth groove drive rolls reduce

deformation of the wire and provide positive

feeding performance by having both rolls

driving the wire, helping to reduce burnbacks

and enhancing arc starts.

Trigger hold reduces fatigue by allowing

operator to weld without holding trigger.

(Feature only available when XR-Pistol Grip

Gun is paired with XR-Control.)

1 2 3 4 5 6 7 8

Summary of Contents

Page 1 - Pistol Grip Guns

A Complete System Consists of the Following:Spoolmatic Gun(Includes .035–1/16 in dual driveroll and two FasTip™contact tips—.035 in and 3/64 in )WC-24

Page 2 - 23 5 7 94 8 10

Head Tube Liner#212 1562ModelSpoolmatic 15ASpoolmatic 30AElectrode Wire Diameter Capacity.030 –1/16 in (0.8 –1.6 mm) aluminumand hard wires up to .045

Page 3 - 34 6 8 105 9 11

ModelXR-A Pistol XR-W Pistol Electrode Wire Diameter Capacity.030 –.062 in (0.8 –1.6 mm)aluminum wireWelding Output Rating200 A at 100% Duty Cycle400

Page 4 - *Discontinued product

4Spoolmatic 15A/30A Spool Gun ControlsWC-115A Weld Control#137 546 Without contactor#137 546-01-1 With contactorThis control operates on 115 VAC, and

Page 5 - Gas Diffusers

T Series Contact Tips 1.5 in (38.1 mm)T-030 .030 in (0.8 mm)T-035 .035 in (0.9 mm)T-039 .039 in (1.0 mm)T-045 .045 in (1.2 mm)T-052 .052 in (1.4 mm)T

Page 6 - Spoolmatic

Spoolmatic®and XR™Gun Genuine Miller AccessoriesHose and Cable Extension Kits#132 228 25 ft (7.6 m) #132 229 50 ft (15 m) Extends Spoolmatic 30A away

Page 7

Notes7

Page 8 - Ordering Information

Litho in USADistributed by:Equipment Stock No. Description Qty. PriceSpoolmatic®15A Spool Gun #195 156 Includes 15 ft (4.6 m) cableSpoolmatic®30A Spoo