2
Big 40
®
Diesel CC Control Panel
Welding
Mode
CC/DC
Big 40
®
Diesel CC Specifications
(Subject to change without notice.)
Max. Open-
Circuit Voltage
95
Weld Output
Range
55–500 A
Weld Output Rated
at 104˚F (40˚C)
400 A at 36 VDC (14.4 kW),*
100% Duty Cycle
450 A at 38 VDC (17.1 kW),*
60% Duty Cycle
500 A at 30 VDC (15 kW),
40% Duty Cycle
Generator Output Rated
at 104˚F (40˚C)
Peak: 5500 watts
Continuous: 4000 watts,
34/17 A, 120/240 VAC, 60 Hz
while welding
Net Weight
(without fuel)***
1540 lb (697 kg)
Dimensions**
H: 43 in (1092 mm)
W: 28-1/2 in (724 mm)
D: 65-1/8 in (1654 mm)
*Meets NEMA and IEC ratings. **Additional 7 in (178 mm) to top of exhaust. ***Additional 190 lb (86 kg) when fuel tank is full.
Big 40
®
Diesel CC Performance Data
GENERATOR POWER CURVE
Engine
Brand
CATERPILLAR
C2.2
HP
32.6
Type
Four-cylinder,
industrial,
liquid-cooled
diesel
Engine
Speeds
Run: 1850 RPM
Idle: 1250 RPM
Fuel
Capacity
25 gal
(95 L)
Coolant
Capacity
9 qt
(8.5 L)
Automatic Engine
Shutdown
Low Oil Pressure,
High Coolant
Temperature,
Low Fuel Level
Oil
Capacity
9 qt
(8.5 L)
Features
EPA Tier 4i compliant, indirect-injected,
liquid-cooled engine. Right-side service
access with intervals of 500 hours for
oil and filters.
Engine Specifications (Subject to change without notice.)
Additional Features
Proven, rugged rheostat control technology
that has been in Miller engine drives for
over 60 years. Contains no printed control
boards.
Provisions are provided to plug a
RHC3GD34A remote control that will allow
precise adjustment of amperage without
walking back to the machine.
1. DC Ammeter*
2. DC Voltmeter*
3. Amperage Adjust Control
4. Amperage Range Switch
5. Amperage Adjust Switch and
Remote Amperage Adjust
Receptacle
6. Stick/TIG Selector Switch
7. 120 VAC, 20 A GFCI Duplex
Receptacle
8. 240 VAC, 30 A TwistLock
Receptacle (NEMA L6-30)
9. Fuel Gauge/Hour Meter/Oil Change
Interval/Engine Shutdown Indicator
10. Engine Oil Pressure Gauge
11. Battery Voltmeter*
12. Engine Coolant Temperature Gauge
13. Engine Control Switch
14. Starting Aid Switch
15. Polarity Switch*
*Optional on select models.
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